0313界面对接
This commit is contained in:
@ -3,6 +3,7 @@ from pickle import FALSE
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from re import S
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from cv2.gapi import ov
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from config.settings import app_set_config
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from core.relay_feed import RelayFeedController
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from hardware.relay import RelayController
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from hardware.transmitter import TransmitterController
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import time
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@ -16,7 +17,7 @@ from vision.camera_picture import save_camera_picture
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from busisness.blls import ArtifactBll,PDRecordBll
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from busisness.models import ArtifactInfoModel,PDRecordModel
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from service.mould_service import app_web_service
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from core.system_state import SystemState,FeedStatus
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from core.system_state import SystemState,FeedStatus,Upper_Door_Position
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from dataclasses import asdict
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import json
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import math
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@ -44,6 +45,8 @@ class VisualCallback:
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self.relay_controller = relay_controller
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self.transmitter_controller = transmitter_controller
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self.relay_feed=RelayFeedController(relay_controller,state)
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self.pd_record_bll=PDRecordBll()
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self.state=state
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@ -67,6 +70,8 @@ class VisualCallback:
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self._current_controlling_thread = None
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#是否启动后的第一个模具
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self._is_first_module=True
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#上一次派单方量
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self.prev_pd_volume=0.0
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self.init_val()
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# self._setup_logging_2()
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@ -88,6 +93,8 @@ class VisualCallback:
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self._time_mould_end=''
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#记录当前模具信息model
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self._cur_mould_model=None
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self.plc_valid_data=[5,37]
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self.plc_valid_data_jbl=[66,98]
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# self.db_queue=queue.Queue()
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# 获取视觉数据线程（angle_visual_callback推送的数据），并进行处理，注意处理视觉进行夹角控制
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@ -308,7 +315,7 @@ class VisualCallback:
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(current_time - self._last_arch_time) >= 2:
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self._last_arch_time = current_time
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print('---------------------第一阶段振动5秒（小于200KG）-----------------')
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self.relay_controller.control_arch_lower_open_sync(5)
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self.relay_feed.control_arch_lower_open_sync(5)
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self._last_arch_one_weight = _arch_weight
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continue
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self._last_arch_one_weight = _arch_weight
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@ -322,8 +329,8 @@ class VisualCallback:
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if (_weight_changed < 100) and \
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(current_time - self._last_arch_time) >= 2:
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self._last_arch_time = current_time
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print('---------------------第二阶段振动3秒-----------------')
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self.relay_controller.control_arch_upper_open_sync(3)
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#print('---------------------第二阶段振动3秒-----------------')
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# self.relay_feed.control_arch_upper_open_sync(3)
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self._last_arch_two_weight = _arch_weight
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continue
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self._last_arch_two_weight = _arch_weight
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@ -339,7 +346,7 @@ class VisualCallback:
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(current_time - self._last_arch_time) >= 2:
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self._last_arch_time = current_time
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print('---------------------第三阶段振动5秒(小于100KG）-----------------')
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self.relay_controller.control_arch_lower_open_sync(5)
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self.relay_feed.control_arch_lower_open_sync(5)
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self._last_arch_three_weight = _arch_weight
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continue
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self._last_arch_three_weight = _arch_weight
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@ -355,7 +362,7 @@ class VisualCallback:
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self._last_arch_time = current_time
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print('---------------------第四阶段振动5秒-----------------')
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#重量不准，暂时不振动
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# self.relay_controller.control_arch_upper_open_sync(5)
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# self.relay_feed.control_arch_upper_open_sync(5)
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self._last_arch_four_weight = _arch_weight
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continue
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self._last_arch_four_weight = _arch_weight
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@ -372,7 +379,7 @@ class VisualCallback:
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(current_time - self._last_arch_time) >= 2:
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self._last_arch_time = current_time
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print(f'---------------------第五阶段振动3秒(小于{_min_arch_weight}kg)）-----------------')
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self.relay_controller.control_arch_lower_open_sync(3)
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self.relay_feed.control_arch_lower_open_sync(3)
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self._last_arch_five_weight = _arch_weight
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continue
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self._last_arch_five_weight = _arch_weight
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@ -486,6 +493,13 @@ class VisualCallback:
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print('------------启动程序后，进入第一块-------------')
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self._is_first_module=False
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self._mould_before_aligned=True
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if self._cur_mould_model:
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self.state._db_mould_status={
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'mould_code':self._cur_mould_model.MouldCode,
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'status':2,
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'weight':0,
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}
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_current_weight=self.transmitter_controller.read_data(2)
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if _current_weight:
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self._init_lower_weight=_current_weight
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@ -575,6 +589,14 @@ class VisualCallback:
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print(f'--------进入关闭(浇筑满)-----------')
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self.safe_control_lower_close(3)
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print(f'--------浇筑完成-----------')
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if self._cur_mould_model:
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self.state._db_mould_status={
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'mould_code':self._cur_mould_model.MouldCode,
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'status':3,
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'weight':self.state._mould_finish_weight,
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}
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# try:
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# self.db_queue.put_nowait({
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# "f":self._is_small_f,
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@ -633,7 +655,6 @@ class VisualCallback:
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"""第一阶段下料：下料斗向模具车下料（低速）"""
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print("--------------------开始下料（F块）--------------------")
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self._time_mould_begin=datetime.now().strftime("%Y-%m-%d %H:%M:%S")
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# loc_relay=self.relay_controller
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loc_mitter=self.transmitter_controller
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max_weight_none=5
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cur_weight_none=0
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@ -664,6 +685,8 @@ class VisualCallback:
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cur_weight_none=0
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first_finish_weight=initial_lower_weight-current_weight
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self._is_finish_ratio=(first_finish_weight)/need_total_weight
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self.state._mould_finish_weight=first_finish_weight
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self.state._mould_finish_ratio=self._is_finish_ratio
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print(f'------------已下料比例: {self._is_finish_ratio}-------------')
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# if self._is_finish_ratio>=1:
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#关5秒
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@ -683,7 +706,7 @@ class VisualCallback:
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"""第一阶段下料：下料斗向模具车下料（低速）"""
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print("--------------------开始下料（普通块）--------------------")
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self._time_mould_begin=datetime.now().strftime("%Y-%m-%d %H:%M:%S")
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loc_relay=self.relay_controller
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loc_relay=self.relay_feed
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loc_mitter=self.transmitter_controller
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max_weight_none=5
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cur_weight_none=0
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@ -710,12 +733,15 @@ class VisualCallback:
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return
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continue
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cur_weight_none=0
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self._is_finish_ratio=(initial_lower_weight-current_weight)/need_total_weight
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self.state._mould_finish_weight=initial_lower_weight-current_weight
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self._is_finish_ratio= self.state._mould_finish_weight/need_total_weight
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self.state._mould_finish_ratio=self._is_finish_ratio
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print(f'------------已下料比例: {self._is_finish_ratio}-------------')
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if current_weight<250 and current_weight>0:
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# if current_weight>100:
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#100,上面粘贴的，振动一下
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# self.relay_controller.control_arch_lower_open_async(5)
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# loc_relay.control_arch_lower_open_async(5)
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self.close_lower_door_visual()
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break
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time.sleep(1)
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@ -729,12 +755,12 @@ class VisualCallback:
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print(f'------------已下料（第一次）: {first_finish_weight}kg-------------')
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self._is_feed_stage=0
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while self.plc_data not in [5,37]:
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while self.plc_data not in self.plc_valid_data:
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#print('------------上料斗未就位----------------')
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# print('------------上料斗未就位----------------')
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time.sleep(1)
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if self.plc_data==5 or self.plc_data==37:
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if self.plc_data in self.plc_valid_data:
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print(f'------------上料斗就位（上料斗往下料斗阶段）-------------')
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#打开上料斗出砼门，开5就，开三分之一下
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@ -742,7 +768,7 @@ class VisualCallback:
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self._is_feed_stage=2
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loc_time_count=1
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upper_open_time=time.time()
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self.state._upper_door_closed=1
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while not self._is_finish:
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current_upper_weight = loc_mitter.read_data(1)
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if current_upper_weight is None:
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@ -751,7 +777,8 @@ class VisualCallback:
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#如果重量连续5次为None，认为上料斗未就位，跳出循环
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print('------------第一次上到下,上料斗重量异常----------------')
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print('------------第一次上到下,上料斗重量异常----------------')
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loc_relay.control_upper_close_sync(5+loc_time_count)
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self.state._upper_door_closed=0
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loc_relay.control_upper_close_sync(5+loc_time_count)
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return
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continue
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cur_weight_none=0
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@ -760,6 +787,7 @@ class VisualCallback:
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_two_lower_weight=0
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if (current_upper_weight<3200 and current_upper_weight>0) or _two_lower_weight>3200:
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#关5秒,loc_time_count多关一秒
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self.state._upper_door_closed=0
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loc_relay.control_upper_close_sync(5+loc_time_count)
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break
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else:
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@ -772,7 +800,7 @@ class VisualCallback:
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time.sleep(0.5)
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else:
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loc_relay.control_upper_close_sync(6+loc_time_count)
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self.state._upper_door_closed=0
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self.is_start_visual=True
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initial_lower_weight=loc_mitter.read_data(2)
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if initial_lower_weight is None:
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@ -789,11 +817,13 @@ class VisualCallback:
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return
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continue
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cur_weight_none=0
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self._is_finish_ratio=(first_finish_weight+initial_lower_weight-current_weight)/need_total_weight
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self.state._mould_finish_weight=first_finish_weight+initial_lower_weight-current_weight
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self._is_finish_ratio=self.state._mould_finish_weight/need_total_weight
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self.state._mould_finish_ratio=self._is_finish_ratio
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if current_weight<250:
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# if current_weight>100:
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#100,上面粘贴的，振动一下
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# self.relay_controller.control_arch_lower_open_async(5)
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# loc_relay.control_arch_lower_open_async(5)
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self.close_lower_door_visual()
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break
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# print(f'------------已下料: {first_finish_weight+second_finish_weight}kg-------------')
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@ -807,7 +837,8 @@ class VisualCallback:
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print(f'------------已下料（第二次）: {first_finish_weight}kg-------------')
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self._is_feed_stage=0
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if self.plc_data==5 or self.plc_data==37:
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if self.plc_data in self.plc_valid_data:
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self.state._upper_door_closed=2
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#第二次上料斗向下料斗转移
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loc_relay.control_upper_open_sync(12)
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loc_time_count=1
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@ -818,6 +849,7 @@ class VisualCallback:
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#initial_upper_weight=loc_mitter.read_data(1)
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#start_time=None
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self._is_feed_stage=4
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while not self._is_finish:
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# print(f'------------上料斗向下料斗转移22222-------------')
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current_upper_weight = loc_mitter.read_data(1)
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@ -827,8 +859,9 @@ class VisualCallback:
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#如果重量连续5次为None，认为上料斗未就位，跳出循环
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print('------------第二次上到下,上料斗重量异常----------------')
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print('------------第二次上到下,上料斗重量异常----------------')
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self.state._upper_door_closed=0
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loc_relay.control_upper_close_sync(15)
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break
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return
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continue
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cur_weight_none=0
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if (current_upper_weight<600 and current_upper_weight>0) or upper_open_time_2 is not None:
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@ -838,6 +871,7 @@ class VisualCallback:
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loc_relay.control_arch_upper_open_async(5)
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# loc_relay.control_arch_upper_open()
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loc_relay.control_upper_open_sync(5)
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self.state._upper_door_closed=2
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# start_time=None
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#5秒后关闭
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loc_relay.control_upper_close_after()#control_upper_close_sync(8+loc_time_count)
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@ -853,6 +887,8 @@ class VisualCallback:
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time.sleep(0.5)
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else:
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loc_relay.control_upper_close_sync(15)
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self.state._upper_door_closed=0
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# time.sleep(0.4)
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#第三次下料斗转移到模具车
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@ -877,7 +913,9 @@ class VisualCallback:
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continue
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cur_weight_none=0
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second_finish_weight=initial_lower_weight-current_weight
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self._is_finish_ratio=(second_finish_weight+first_finish_weight)/need_total_weight
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self.state._mould_finish_weight=second_finish_weight+first_finish_weight
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self._is_finish_ratio=self.state._mould_finish_weight/need_total_weight
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self.state._mould_finish_ratio=self._is_finish_ratio
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print(f'------------已下料比例: {self._is_finish_ratio}-------------')
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# if self._is_finish_ratio>=1:
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#关5秒
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@ -1340,6 +1378,15 @@ class VisualCallback:
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#4即将振捣室5振捣室 64即将搅拌楼 66到达搅拌楼
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# print(f"[数据回调] 数值: 0x{data:02X} | 十进制: {data:3d} | 二进制: {binary}")
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self.plc_data=data
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if self.plc_data in self.plc_valid_data:
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if self.state._upper_door_position!=Upper_Door_Position.ZDS:
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self.state._upper_door_position=Upper_Door_Position.ZDS
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elif self.plc_data in self.plc_valid_data_jbl:
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if self.state._upper_door_position!=Upper_Door_Position.JBL:
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self.state._upper_door_position=Upper_Door_Position.JBL
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else:
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if self.state._upper_door_position!=Upper_Door_Position.Returning:
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self.state._upper_door_position=Upper_Door_Position.Returning
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# @classmethod
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# def instance_exists(cls):
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@ -1360,82 +1407,12 @@ class VisualCallback:
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# self.safe_control_lower_close()
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# 等待线程结束
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if self.callback_thread.is_alive():
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if self.callback_thread and self.callback_thread.is_alive():
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self.callback_thread.join(timeout=1.0)
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if self.diff_thread:
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if self.diff_thread and self.diff_thread.is_alive():
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self.diff_thread.join(timeout=1.0)
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# self.relay_controller._close_lower_5s
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def send_pd_data(self):
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"""
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发送PD数据到OPC队列
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"""
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# 构建PD数据
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_cur_mould=self._cur_mould_model
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if _cur_mould is not None:
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if _cur_mould.MouldCode:
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_pdrecords = self.pd_record_bll.get_last_pds(_cur_mould.MouldCode)
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if _pdrecords:
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_pdrecord=_pdrecords[0]
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if _pdrecord.TaskID:
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if _pdrecord.BlockNumber=='F':
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print(f'{_pdrecord.MouldCode} F块，不发送派单数据')
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print(f'{_pdrecord.MouldCode} F块，不发送派单数据')
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print(f'{_pdrecord.MouldCode} F块，不发送派单数据')
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return True
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_fact_volumn=self.get_fact_volumn(_pdrecord.MouldCode,_pdrecord.BlockNumber)
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if _fact_volumn>0:
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_pdrecord.FBetonVolume=_fact_volumn
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print(f'{_pdrecord.MouldCode}-{_pdrecord.BlockNumber} 实际派单方量：{_fact_volumn},{_fact_volumn},{_fact_volumn}')
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print(f'{_pdrecord.MouldCode}-{_pdrecord.BlockNumber} 实际派单方量：{_fact_volumn},{_fact_volumn},{_fact_volumn}')
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print(f'{_pdrecord.MouldCode}-{_pdrecord.BlockNumber} 实际派单方量：{_fact_volumn},{_fact_volumn},{_fact_volumn}')
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self.state._pd_data=_pdrecord
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return True
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else:
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return False
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else:
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print(f'{_pdrecord.MouldCode} 未获取到数据-(等待扫码)')
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return False
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else:
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print(f'接口数据异常')
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return False
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else:
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return None
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def get_fact_volumn(self,mould_code:str,block_number:str='') -> float:
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"""获取实际派单发量"""
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_now_volumn=0
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_pd_volumn=0
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print(f'get_fact_volumn当前重量：{self._init_lower_weight}')
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_now_volumn=self._init_lower_weight/2500
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if not block_number and '-' in mould_code:
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block_number = mould_code.split('-')[0][-2:]
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if block_number in ['B1','B2','B3']:
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_pd_volumn=1.9
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elif block_number=='L1':
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_pd_volumn=2.0
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if _now_volumn>0.5:
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#保证至少0.5方
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_pd_volumn=1.9-_now_volumn+0.5
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_pd_volumn=math.ceil(_pd_volumn*10)/10
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if _pd_volumn<0.8:
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_pd_volumn=0.8
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#调整
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elif block_number=='L2':
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#2.4方，大约L2和F的量
|
||||
_pd_volumn=2.4
|
||||
# if _weight>1300:
|
||||
#留0.15 math.floor(_now_volumn*10)/10 保留一位小数，丢掉其他的
|
||||
_pd_volumn=_pd_volumn-math.floor(_now_volumn*10)/10+0.1
|
||||
_pd_volumn=math.ceil(_pd_volumn*10)/10
|
||||
if _pd_volumn>2.1:
|
||||
_pd_volumn=2.1
|
||||
elif _pd_volumn<0.8:
|
||||
_pd_volumn=0.8
|
||||
|
||||
return _pd_volumn
|
||||
|
||||
|
||||
def get_current_mould(self):
|
||||
"""获取当前要浇筑的管片"""
|
||||
_not_poured=app_web_service.get_not_pour_artifacts()
|
||||
@ -1443,6 +1420,7 @@ class VisualCallback:
|
||||
_cur_poured_model=_not_poured[-1]
|
||||
if _cur_poured_model.MouldCode:
|
||||
self._cur_mould_model=_cur_poured_model
|
||||
self.state.current_mould=_cur_poured_model
|
||||
print(f'当前要浇筑的管片 {json.dumps(asdict(_cur_poured_model), ensure_ascii=False)}')
|
||||
else:
|
||||
print('当前没有未浇筑的管片')
|
||||
|
||||
Reference in New Issue
Block a user