dd
This commit is contained in:
@ -1,19 +1,22 @@
|
||||
# feeding/controller.py
|
||||
import time
|
||||
from feeding.process import FeedingProcess
|
||||
from busisness.blls import ArtifactBll
|
||||
|
||||
|
||||
class FeedingController:
|
||||
def __init__(self, relay_controller, inverter_controller,
|
||||
transmitter_controller, vision_detector,
|
||||
camera_controller, state, settings):
|
||||
camera_controller, rfid_controller,state, settings):
|
||||
self.relay_controller = relay_controller
|
||||
self.inverter_controller = inverter_controller
|
||||
self.transmitter_controller = transmitter_controller
|
||||
self.vision_detector = vision_detector
|
||||
self.camera_controller = camera_controller
|
||||
self.rfid_controller = rfid_controller
|
||||
self.state = state
|
||||
self.settings = settings
|
||||
self.artifact_bll = ArtifactBll()
|
||||
|
||||
# 初始化下料流程
|
||||
self.process = FeedingProcess(
|
||||
@ -22,21 +25,28 @@ class FeedingController:
|
||||
camera_controller, state, settings
|
||||
)
|
||||
|
||||
|
||||
|
||||
def start_feeding(self):
|
||||
#获取当前的管片任务
|
||||
#API读取生产任务 --》RFID读取模具配对检测--数据库入库》生产-》同步到数据库
|
||||
#API读取生产任务--》未读到--》RFID读取模具-数据库入库》生产 --》同步到数据库
|
||||
#从数据库获取当前的管片任务
|
||||
"""启动下料流程"""
|
||||
self.process.start_feeding()
|
||||
|
||||
|
||||
def check_upper_material_request(self):
|
||||
"""检查是否需要要料"""
|
||||
current_weight = self.transmitter_controller.read_data(1)
|
||||
|
||||
if current_weight is None:
|
||||
self.state.upper_weight_error_count += 1
|
||||
print(f"上料斗重量读取失败，错误计数: {self.state.upper_weight_error_count}")
|
||||
if self.state.upper_weight_error_count >= self.settings.max_error_count:
|
||||
print("警告：上料斗传感器连续读取失败，请检查连接")
|
||||
return False
|
||||
|
||||
#需要搅拌楼通知下完料后移到上料斗上方
|
||||
if self.state._upper_door_position != 'over_lower':
|
||||
self.state._upper_door_position = 'over_lower'
|
||||
self.state.upper_weight_error_count = 0
|
||||
# 判断是否需要要料：当前重量 < 目标重量 + 缓冲重量
|
||||
if current_weight < (self.settings.single_batch_weight + self.settings.min_required_weight):
|
||||
@ -50,6 +60,8 @@ class FeedingController:
|
||||
请求搅拌楼下料
|
||||
"""
|
||||
print("发送要料请求至搅拌楼...")
|
||||
# self.settings.
|
||||
|
||||
self.process.return_upper_door_to_default()
|
||||
# 这里需要与同事对接具体的通信方式
|
||||
# 可能是Modbus写寄存器、TCP通信、HTTP请求等
|
||||
@ -60,31 +72,35 @@ class FeedingController:
|
||||
current_time = time.time()
|
||||
|
||||
# 检查下料斗破拱（只有在下料过程中才检查）
|
||||
if self.state.lower_feeding_stage in [1, 2, 3]: # 在所有下料阶段检查
|
||||
if self.state._lower_feeding_stage in [1, 2, 3]: # 在所有下料阶段检查
|
||||
lower_weight = self.transmitter_controller.read_data(2)
|
||||
if lower_weight is not None:
|
||||
# 检查重量变化是否过慢（小于0.1kg变化且时间超过10秒）
|
||||
if (abs(lower_weight - self.state.last_lower_weight) < 0.1) and \
|
||||
(current_time - self.state.last_weight_time) > 10:
|
||||
print("下料斗可能堵塞，启动破拱")
|
||||
self.state._lower_is_arch_=True
|
||||
self.relay_controller.control(self.relay_controller.BREAK_ARCH_LOWER, 'open')
|
||||
time.sleep(2)
|
||||
self.relay_controller.control(self.relay_controller.BREAK_ARCH_LOWER, 'close')
|
||||
self.state._lower_is_arch_=False
|
||||
|
||||
self.state.last_lower_weight = lower_weight
|
||||
|
||||
# 检查上料斗破拱（在上料斗向下料斗下料时检查）
|
||||
if (self.state.upper_door_position == 'over_lower' and
|
||||
self.state.lower_feeding_stage in [0, 1, 2, 3, 4]): # 在任何阶段都可能需要上料斗破拱
|
||||
if (self.state._upper_door_position == 'over_lower' and
|
||||
self.state._lower_feeding_stage in [0, 1, 2, 3, 4]): # 在任何阶段都可能需要上料斗破拱
|
||||
upper_weight = self.transmitter_controller.read_data(1)
|
||||
if upper_weight is not None:
|
||||
# 检查重量变化是否过慢（小于0.1kg变化且时间超过10秒）
|
||||
if (abs(upper_weight - self.state.last_upper_weight) < 0.1) and \
|
||||
(current_time - self.state.last_weight_time) > 10:
|
||||
print("上料斗可能堵塞，启动破拱")
|
||||
self.state._upper_is_arch_=True
|
||||
self.relay_controller.control(self.relay_controller.BREAK_ARCH_UPPER, 'open')
|
||||
time.sleep(2)
|
||||
self.relay_controller.control(self.relay_controller.BREAK_ARCH_UPPER, 'close')
|
||||
self.state._upper_is_arch_=False
|
||||
|
||||
self.state.last_upper_weight = upper_weight
|
||||
|
||||
|
||||
@ -1,75 +1,105 @@
|
||||
from enum import IntEnum
|
||||
from core.state import FeedStatus
|
||||
from service.mould_service import MouldService
|
||||
from busisness.blls import ArtifactBll
|
||||
from busisness.models import ArtifactInfoModel
|
||||
|
||||
class FeedingProcess:
|
||||
def __init__(self, relay_controller, inverter_controller,
|
||||
transmitter_controller, vision_detector,
|
||||
camera_controller, state, settings):
|
||||
self.relay_controller = relay_controller
|
||||
self.artifact_bll = ArtifactBll()
|
||||
self.inverter_controller = inverter_controller
|
||||
self.transmitter_controller = transmitter_controller
|
||||
self.vision_detector = vision_detector
|
||||
self.camera_controller = camera_controller
|
||||
self.state = state
|
||||
self.state.feed_status = FeedStatus.FNone
|
||||
self.settings = settings
|
||||
|
||||
def start_feeding(self):
|
||||
"""开始分步下料"""
|
||||
if self.state.lower_feeding_stage != 0:
|
||||
print("下料已在进行中")
|
||||
"""开始生产管片"""
|
||||
if self.state.feed_status == FeedStatus.FNone:
|
||||
self.state.feed_status = FeedStatus.FCheckM
|
||||
return
|
||||
elif self.state.feed_status == FeedStatus.FCheckM:
|
||||
self.state._lower_feeding_stage = 4
|
||||
self.wait_for_vehicle_alignment()
|
||||
self.state.feed_status = FeedStatus.FStart
|
||||
print("生产已检查模车")
|
||||
return
|
||||
elif self.state.feed_status == FeedStatus.FStart:
|
||||
print("生产已开始")
|
||||
time.sleep(2)
|
||||
loc_modules = MouldService.get_not_pour_artifacts()
|
||||
if loc_modules:
|
||||
# 取第一个未浇筑的管片
|
||||
loc_module = loc_modules[0]
|
||||
self.state.current_artifact = loc_module
|
||||
else:
|
||||
#未读取到AIP接口数据.
|
||||
self.state.current_artifact = None
|
||||
return
|
||||
elif self.state.feed_status == FeedStatus.FRFID:
|
||||
print("生产已检查RFID")
|
||||
#RFID格式：模具编号,分块号,尺寸规格,方量
|
||||
rfid_info =''
|
||||
loc_MouldCode='SHZB1-4'
|
||||
loc_SizeSpecification='6600*1200'
|
||||
loc_BlockNumber='B1'
|
||||
loc.BetonVolume=1.56
|
||||
if self.state.current_artifact:
|
||||
#检测是否和RFID识别的管理一致
|
||||
self.state.feed_status = FeedStatus.FCheckGB
|
||||
else:
|
||||
#以RFID为准
|
||||
loc_module= ArtifactInfoModel()
|
||||
loc_module.MouldCode=loc_MouldCode
|
||||
loc_module.SizeSpecification=loc_SizeSpecification
|
||||
loc_module.BlockNumber=loc_BlockNumber
|
||||
loc_module.BetonVolume=loc.BetonVolume
|
||||
self.state.current_artifact = loc_module
|
||||
|
||||
# 检查关键设备是否可连接
|
||||
if not self._check_device_connectivity():
|
||||
print("关键设备连接失败，无法开始下料")
|
||||
#确认是否保存到数据库
|
||||
self.state.feed_status = FeedStatus.FCheckGB
|
||||
return
|
||||
elif self.state.feed_status == FeedStatus.FCheckGB:
|
||||
print("生产已检查盖板")
|
||||
time.sleep(10)
|
||||
self.state.feed_status = FeedStatus.FFeed
|
||||
return
|
||||
elif self.state.feed_status == FeedStatus.FFeed:
|
||||
self._start_feeding_stage()
|
||||
print("生产已下料")
|
||||
return
|
||||
elif self.state.feed_status == FeedStatus.FFinished:
|
||||
print("生产已完成")
|
||||
self.state.feed_status = FeedStatus.FCheckM
|
||||
return
|
||||
|
||||
def _start_feeding_stage(self):
|
||||
"""启动指定下料阶段"""
|
||||
"""开始分步下料"""
|
||||
if self.state._lower_feeding_stage != 0:
|
||||
print("下料已在进行中")
|
||||
return
|
||||
|
||||
print("开始分步下料过程")
|
||||
# 重置计数器
|
||||
#下料斗下料循环次数
|
||||
self.state.lower_feeding_cycle = 0
|
||||
#上料斗已下料次数
|
||||
self.state.upper_feeding_count = 0
|
||||
#上料斗最大下料次数
|
||||
self.state.upper_feeding_max = 2
|
||||
|
||||
# 第一次上料
|
||||
self.transfer_material_from_upper_to_lower()
|
||||
|
||||
# 等待模具车对齐并开始第一轮下料
|
||||
self.state.lower_feeding_stage = 4
|
||||
self.wait_for_vehicle_alignment()
|
||||
|
||||
def _check_device_connectivity(self):
|
||||
"""检查关键设备连接状态"""
|
||||
try:
|
||||
# 检查网络继电器连接
|
||||
test_response = self.relay_controller.send_command(self.relay_controller.read_status_command)
|
||||
if not test_response:
|
||||
print("网络继电器连接失败")
|
||||
return False
|
||||
|
||||
# 检查变频器连接
|
||||
if not self.relay_controller.modbus_client.connect():
|
||||
print("无法连接到网络继电器Modbus服务")
|
||||
return False
|
||||
|
||||
# 尝试读取变频器一个寄存器（测试连接）
|
||||
test_result = self.relay_controller.modbus_client.read_holding_registers(
|
||||
address=0x00,
|
||||
count=1,
|
||||
slave=self.inverter_controller.config['slave_id']
|
||||
)
|
||||
|
||||
if isinstance(test_result, Exception):
|
||||
print("变频器连接测试失败")
|
||||
return False
|
||||
|
||||
# 检查下料斗变送器连接
|
||||
test_weight = self.transmitter_controller.read_data(2)
|
||||
if test_weight is None:
|
||||
print("下料斗变送器连接失败")
|
||||
return False
|
||||
|
||||
self.relay_controller.modbus_client.close()
|
||||
return True
|
||||
except Exception as e:
|
||||
print(f"设备连接检查失败: {e}")
|
||||
return False
|
||||
# self.state._lower_feeding_stage = 4
|
||||
# self.wait_for_vehicle_alignment()
|
||||
|
||||
def transfer_material_from_upper_to_lower(self):
|
||||
"""上料斗向下料斗下料"""
|
||||
@ -81,12 +111,12 @@ class FeedingProcess:
|
||||
# 如果无法读取重量，直接报错
|
||||
if initial_upper_weight is None:
|
||||
raise Exception("无法读取上料斗重量传感器数据，下料操作终止")
|
||||
|
||||
# 单次下料重量(kg),self.settings.single_batch_weight
|
||||
target_upper_weight = initial_upper_weight - self.settings.single_batch_weight
|
||||
target_upper_weight = max(target_upper_weight, 0) # 确保不低于0
|
||||
|
||||
print(f"上料斗初始重量: {initial_upper_weight:.2f}kg, 目标重量: {target_upper_weight:.2f}kg")
|
||||
|
||||
|
||||
# 确保下料斗出砼门关闭
|
||||
self.relay_controller.control(self.relay_controller.DOOR_LOWER_2, 'close')
|
||||
# 打开上料斗出砼门
|
||||
@ -136,14 +166,14 @@ class FeedingProcess:
|
||||
def wait_for_vehicle_alignment(self):
|
||||
"""等待模具车对齐"""
|
||||
print("等待模具车对齐...")
|
||||
self.state.lower_feeding_stage = 4
|
||||
self.state._lower_feeding_stage = 4
|
||||
|
||||
import time
|
||||
while self.state.lower_feeding_stage == 4 and self.state.running:
|
||||
while self.state._lower_feeding_stage == 4 and self.state.running:
|
||||
if self.state.vehicle_aligned:
|
||||
print("模具车已对齐，开始下料")
|
||||
self.state.lower_feeding_stage = 1
|
||||
self.feeding_stage_one()
|
||||
self.state._lower_feeding_stage = 1
|
||||
# self.feeding_stage_one()
|
||||
break
|
||||
time.sleep(self.settings.alignment_check_interval)
|
||||
|
||||
@ -168,7 +198,7 @@ class FeedingProcess:
|
||||
|
||||
target_weight = initial_weight + self.settings.single_batch_weight
|
||||
|
||||
while self.state.lower_feeding_stage == 1:
|
||||
while self.state._lower_feeding_stage == 1:
|
||||
current_weight = self.transmitter_controller.read_data(2)
|
||||
if current_weight is None:
|
||||
self.state.lower_weight_error_count += 1
|
||||
@ -180,7 +210,7 @@ class FeedingProcess:
|
||||
self.state.lower_weight_error_count = 0
|
||||
|
||||
if (current_weight is not None and current_weight >= target_weight) or (time.time() - start_time) > 30:
|
||||
self.state.lower_feeding_stage = 2
|
||||
self.state._lower_feeding_stage = 2
|
||||
self.feeding_stage_two()
|
||||
break
|
||||
time.sleep(2)
|
||||
@ -205,7 +235,7 @@ class FeedingProcess:
|
||||
|
||||
target_weight = initial_weight + self.settings.single_batch_weight
|
||||
|
||||
while self.state.lower_feeding_stage == 2:
|
||||
while self.state._lower_feeding_stage == 2:
|
||||
current_weight = self.transmitter_controller.read_data(2)
|
||||
if current_weight is None:
|
||||
self.state.lower_weight_error_count += 1
|
||||
@ -217,7 +247,7 @@ class FeedingProcess:
|
||||
self.state.lower_weight_error_count = 0
|
||||
|
||||
if (current_weight is not None and current_weight >= target_weight) or (time.time() - start_time) > 30:
|
||||
self.state.lower_feeding_stage = 3
|
||||
self.state._lower_feeding_stage = 3
|
||||
self.feeding_stage_three()
|
||||
break
|
||||
time.sleep(2)
|
||||
@ -242,7 +272,7 @@ class FeedingProcess:
|
||||
|
||||
target_weight = initial_weight + self.settings.single_batch_weight
|
||||
|
||||
while self.state.lower_feeding_stage == 3:
|
||||
while self.state._lower_feeding_stage == 3:
|
||||
current_weight = self.transmitter_controller.read_data(2)
|
||||
if current_weight is None:
|
||||
self.state.lower_weight_error_count += 1
|
||||
@ -254,7 +284,7 @@ class FeedingProcess:
|
||||
self.state.lower_weight_error_count = 0
|
||||
|
||||
if (current_weight is not None and current_weight >= target_weight) or (time.time() - start_time) > 30:
|
||||
self.state.lower_feeding_stage = 4
|
||||
self.state._lower_feeding_stage = 4
|
||||
self.finish_current_batch()
|
||||
break
|
||||
time.sleep(2)
|
||||
@ -288,19 +318,19 @@ class FeedingProcess:
|
||||
|
||||
# 继续等待当前模具车对齐（不需要重新等待对齐，因为是同一辆模具车）
|
||||
print("第二次上料完成，继续三阶段下料")
|
||||
self.state.lower_feeding_stage = 1 # 直接进入第一阶段下料
|
||||
self.state._lower_feeding_stage = 1 # 直接进入第一阶段下料
|
||||
self.feeding_stage_one() # 开始第二轮第一阶段下料
|
||||
|
||||
def finish_feeding_process(self):
|
||||
"""完成整个下料流程"""
|
||||
print("整个下料流程完成")
|
||||
self.state.lower_feeding_stage = 0
|
||||
self.state._lower_feeding_stage = 0
|
||||
self.state.lower_feeding_cycle = 0
|
||||
self.state.upper_feeding_count = 0
|
||||
self.return_upper_door_to_default()
|
||||
# self.return_upper_door_to_default()
|
||||
|
||||
def return_upper_door_to_default(self):
|
||||
"""上料斗回到默认位置（搅拌楼下接料位置）"""
|
||||
print("上料斗回到默认位置")
|
||||
self.relay_controller.control(self.relay_controller.DOOR_UPPER, 'close')
|
||||
self.state.upper_door_position = 'default'
|
||||
self.state._upper_door_position = 'default'
|
||||
|
||||
Reference in New Issue
Block a user