This commit is contained in:
2025-11-01 17:33:26 +08:00
parent bd0815d0e7
commit 32c14c2e7b
15 changed files with 543 additions and 102 deletions

View File

@ -7,6 +7,7 @@ from core.state import SystemState
from hardware.relay import RelayController
from hardware.inverter import InverterController
from hardware.transmitter import TransmitterController
from hardware.RFID.rfid_service import rfid_service
from vision.camera import CameraController
from vision.detector import VisionDetector
from feeding.controller import FeedingController
@ -37,14 +38,22 @@ class FeedingControlSystem:
self.transmitter_controller,
self.vision_detector,
self.camera_controller,
self.rfid_controller,
self.state,
settings
)
# 初始化RFID控制器
self.rfid_controller = rfid_service(
host=settings.rfid_host,
port=settings.rfid_port
)
# 线程管理
self.monitor_thread = None
self.visual_control_thread = None
self.alignment_check_thread = None
self.lower_feeding_thread = None
def initialize(self):
"""初始化系统"""
@ -68,6 +77,9 @@ class FeedingControlSystem:
if not self.vision_detector.load_models():
raise Exception("视觉模型加载失败")
if not self.check_device_connectivity():
raise Exception("设备连接失败")
# 启动系统监控
self.start_monitoring()
@ -77,6 +89,10 @@ class FeedingControlSystem:
# 启动对齐检查
self.start_alignment_check()
# 启动下料轮询线程
self.start_lower_feeding()
print("控制系统初始化完成")
def start_monitoring(self):
@ -131,7 +147,7 @@ class FeedingControlSystem:
"""对齐检查循环"""
while self.state.running:
try:
if self.state.lower_feeding_stage == 4: # 等待对齐阶段
if self.state._lower_feeding_stage == 4: # 等待对齐阶段
current_frame = self.camera_controller.capture_frame()
if current_frame is not None:
self.state.vehicle_aligned = self.vision_detector.detect_vehicle_alignment(current_frame)
@ -146,7 +162,54 @@ class FeedingControlSystem:
def start_lower_feeding(self):
"""启动下料流程"""
self.feeding_controller.start_feeding()
self.lower_feeding_thread = threading.Thread(
target=self._start_lower_feeding,
daemon=True
)
self.lower_feeding_thread.start()
def _start_lower_feeding(self):
"""启动下料流程"""
while self.state.running:
self.feeding_controller.start_feeding()
time.sleep(self.settings.lower_feeding_interval)
def check_device_connectivity(self) -> bool:
"""检查关键设备连接状态"""
try:
# 检查网络继电器连接
test_response = self.relay_controller.send_command(self.relay_controller.read_status_command)
if not test_response:
print("网络继电器连接失败")
return False
# 检查变频器连接
if not self.relay_controller.modbus_client.connect():
print("无法连接到网络继电器Modbus服务")
return False
# 尝试读取变频器一个寄存器(测试连接)
test_result = self.relay_controller.modbus_client.read_holding_registers(
address=0x00,
count=1,
slave=self.inverter_controller.config['slave_id']
)
if isinstance(test_result, Exception):
print("变频器连接测试失败")
return False
# 检查下料斗变送器连接
test_weight = self.transmitter_controller.read_data(2)
if test_weight is None:
print("下料斗变送器连接失败")
return False
self.relay_controller.modbus_client.close()
return True
except Exception as e:
print(f"设备连接检查失败: {e}")
return False
def stop(self):
"""停止系统"""
@ -160,6 +223,8 @@ class FeedingControlSystem:
self.visual_control_thread.join()
if self.alignment_check_thread:
self.alignment_check_thread.join()
if self.lower_feeding_thread:
self.lower_feeding_thread.join()
# 释放摄像头资源
self.camera_controller.release()