pd9427
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@ -17,7 +17,8 @@ from vision.camera_picture import save_camera_picture
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from busisness.blls import ArtifactBll,PDRecordBll
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from busisness.models import ArtifactInfoModel,PDRecordModel
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from service.mould_service import app_web_service
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from core.system_state import SystemState,FeedStatus,Upper_Door_Position
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from core.system_state import SystemState,FeedStatus,Upper_Door_Position,PD_StatusEnum
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from core.core_utils import CoreUtils
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from dataclasses import asdict
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import json
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import math
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@ -301,6 +302,9 @@ class VisualCallback:
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def _arch_loop(self):
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"""破拱线程"""
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while self._is_running:
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if self._is_finish:
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time.sleep(2)
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continue
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try:
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current_time = time.time()
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# 检查下料斗破拱（只有在下料过程中才检查）
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@ -314,8 +318,9 @@ class VisualCallback:
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if (_weight_changed< 200) and \
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(current_time - self._last_arch_time) >= 2:
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self._last_arch_time = current_time
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print('---------------------第一阶段振动5秒（小于200KG）-----------------')
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self.relay_feed.control_arch_lower_open_sync(5)
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print('---------------------第一阶段振动3秒（小于200KG）-----------------')
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if self._current_angle>25:
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self.relay_feed.control_arch_lower_open_sync(3)
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self._last_arch_one_weight = _arch_weight
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continue
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self._last_arch_one_weight = _arch_weight
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@ -345,8 +350,9 @@ class VisualCallback:
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if (_weight_changed < 100) and \
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(current_time - self._last_arch_time) >= 2:
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self._last_arch_time = current_time
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print('---------------------第三阶段振动5秒(小于100KG）-----------------')
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self.relay_feed.control_arch_lower_open_sync(5)
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print('---------------------第三阶段振动3秒(小于100KG）-----------------')
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if self._current_angle>25:
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self.relay_feed.control_arch_lower_open_sync(3)
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self._last_arch_three_weight = _arch_weight
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continue
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self._last_arch_three_weight = _arch_weight
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@ -379,7 +385,8 @@ class VisualCallback:
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(current_time - self._last_arch_time) >= 2:
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self._last_arch_time = current_time
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print(f'---------------------第五阶段振动3秒(小于{_min_arch_weight}kg)）-----------------')
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self.relay_feed.control_arch_lower_open_sync(3)
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if self._current_angle>25:
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self.relay_feed.control_arch_lower_open_sync(3)
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self._last_arch_five_weight = _arch_weight
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continue
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self._last_arch_five_weight = _arch_weight
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@ -475,7 +482,7 @@ class VisualCallback:
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def _run_feed(self):
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_is_api_request=True
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while True:
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while self.state.running:
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# print("------------已启动----------------")
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if self._is_feed_start:
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@ -490,15 +497,23 @@ class VisualCallback:
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_is_aligned=self._aligned_get_times(1)
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if _is_aligned:
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_is_api_request=True
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if self.state.pd_status==PD_StatusEnum.PD_Ready:
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self.state.pd_status=PD_StatusEnum.PD_TimeOut
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print('------------启动程序后，进入第一块-------------')
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self._is_first_module=False
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self._mould_before_aligned=True
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if self._cur_mould_model:
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self.state._db_mould_status={
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self.state.current_mould=self._cur_mould_model
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self.state.current_block_number=CoreUtils.get_number_by_mould_code(self._cur_mould_model.MouldCode)
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self.state._db_mould_status={
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'mould_code':self._cur_mould_model.MouldCode,
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'status':2,
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'weight':0,
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}
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else:
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self.state.current_mould=None
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self.state.current_block_number=''
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_current_weight=self.transmitter_controller.read_data(2)
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if _current_weight:
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@ -508,6 +523,8 @@ class VisualCallback:
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return
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self.state._feed_status=FeedStatus.FCheckGB
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# if not self.state.current_block_number=='F':
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# self.state.pd_status=PD_StatusEnum.PD_Ready
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# self.is_start_visual=True
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self.run_feed_all()
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elif self._is_finish and self._is_finish_ratio>=0.7:
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@ -519,6 +536,8 @@ class VisualCallback:
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if _is_not_aligned:
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#标志位
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self._mould_before_aligned=False
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print('------------连续盖板未对齐完成，进入派单标志-------------')
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self.state.pd_status=PD_StatusEnum.PD_Ready
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#print('------------连续盖板未对齐-------------')
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else:
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if _is_api_request:
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@ -529,6 +548,19 @@ class VisualCallback:
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print('------------进入连续生产-------------')
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self._mould_before_aligned=True
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_is_api_request=True
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if self.state.pd_status==PD_StatusEnum.PD_Ready:
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self.state.pd_status=PD_StatusEnum.PD_TimeOut
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if self._cur_mould_model:
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self.state.current_mould=self._cur_mould_model
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self.state.current_block_number=CoreUtils.get_number_by_mould_code(self._cur_mould_model.MouldCode)
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self.state._db_mould_status={
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'mould_code':self._cur_mould_model.MouldCode,
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'status':2,
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'weight':0,
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}
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else:
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self.state.current_mould=None
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self.state.current_block_number=''
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_current_weight=self.transmitter_controller.read_data(2)
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if not _current_weight:
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@ -545,6 +577,9 @@ class VisualCallback:
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self.init_val()
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self._init_lower_weight=_current_weight
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self.state._feed_status=FeedStatus.FCheckGB
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# if not self.state.current_block_number=='F':
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#这里需要判断状态是否发送完成，如果没发送完成，应该报警（时间太长），
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# self.state.pd_status=PD_StatusEnum.PD_Ready
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self.run_feed_all()
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# else:
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@ -665,9 +700,9 @@ class VisualCallback:
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self._mould_need_weight=0.54*2416
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need_total_weight=self._mould_need_weight
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if initial_lower_weight>100:
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self.state._feed_status=FeedStatus.FFeed5
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self.state.vf_status=2
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if not self._is_finish:
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self.state._feed_status=FeedStatus.FFeed5
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self.state.vf_status=2
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self.is_start_visual=True
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self._is_feed_stage=5
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while not self._is_finish:
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@ -716,11 +751,13 @@ class VisualCallback:
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first_finish_weight=0
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self._mould_need_weight=1.91*2416
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need_total_weight=self._mould_need_weight
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if self._is_finish:
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return
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# start_time=None
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self.is_start_visual=True
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self.state._feed_status=FeedStatus.FFeed1
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self.state.vf_status=1
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if initial_lower_weight>100:
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self.is_start_visual=True
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#下料斗的料全部下完
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self._is_feed_stage=1
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while not self._is_finish:
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@ -745,6 +782,8 @@ class VisualCallback:
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self.close_lower_door_visual()
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break
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time.sleep(1)
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self.is_start_visual=False
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_current_lower_weight=loc_mitter.read_data(2)
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if _current_lower_weight is None:
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print("-------下料斗重量异常---------")
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@ -759,7 +798,8 @@ class VisualCallback:
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#print('------------上料斗未就位----------------')
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# print('------------上料斗未就位----------------')
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time.sleep(1)
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if self._is_finish:
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return
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if self.plc_data in self.plc_valid_data:
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print(f'------------上料斗就位（上料斗往下料斗阶段）-------------')
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#打开上料斗出砼门，开5就，开三分之一下
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@ -801,6 +841,8 @@ class VisualCallback:
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else:
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loc_relay.control_upper_close_sync(6+loc_time_count)
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self.state._upper_door_closed=0
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if self._is_finish:
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return
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self.is_start_visual=True
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initial_lower_weight=loc_mitter.read_data(2)
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if initial_lower_weight is None:
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@ -828,14 +870,17 @@ class VisualCallback:
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break
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# print(f'------------已下料: {first_finish_weight+second_finish_weight}kg-------------')
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time.sleep(0.5)
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self.is_start_visual=False
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_current_lower_weight=loc_mitter.read_data(2)
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if _current_lower_weight is None:
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print("-------下料斗重量异常(第二次下到模)---------")
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return
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first_finish_weight=first_finish_weight+initial_lower_weight-_current_lower_weight
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print(f'------------已下料（第二次）: {first_finish_weight}kg-------------')
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print(f'------------已下料（第二次）: {first_finish_weight}kg-------------')
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if self._is_finish:
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return
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self._is_feed_stage=0
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if self.plc_data in self.plc_valid_data:
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self.state._upper_door_closed=2
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@ -1147,7 +1192,7 @@ class VisualCallback:
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if self._is_feed_stage==1 or self._is_feed_stage==3:
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#根据溢料状态动态调整目标角度
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if overflow_detected == "大堆料":
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if not self.state.mould_vibrate_status:
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if not self.state._mould_vibrate_status:
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TARGET_ANGLE = 15.0 # 临时控制变频器堆料时很小
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else:
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TARGET_ANGLE = 35.0 # 大堆料时控制在15度左右
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@ -1379,11 +1424,13 @@ class VisualCallback:
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# print(f"[数据回调] 数值: 0x{data:02X} | 十进制: {data:3d} | 二进制: {binary}")
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self.plc_data=data
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if self.plc_data in self.plc_valid_data:
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if self.state._upper_door_position!=Upper_Door_Position.ZDS:
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if self.state._upper_door_position!=Upper_Door_Position.ZDS:
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self.state._upper_door_position=Upper_Door_Position.ZDS
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self.relay_controller.control(self.relay_controller.UPPER_TO_ZD, 'close')
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elif self.plc_data in self.plc_valid_data_jbl:
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if self.state._upper_door_position!=Upper_Door_Position.JBL:
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self.state._upper_door_position=Upper_Door_Position.JBL
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self.relay_controller.control(self.relay_controller.UPPER_TO_JBL, 'close')
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else:
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if self.state._upper_door_position!=Upper_Door_Position.Returning:
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self.state._upper_door_position=Upper_Door_Position.Returning
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@ -1415,14 +1462,20 @@ class VisualCallback:
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def get_current_mould(self):
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"""获取当前要浇筑的管片"""
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# if self.state.pd_status==PD_StatusEnum.PD_Ready:
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# self.state.pd_status=PD_StatusEnum.PD_TimeOut
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_not_poured=app_web_service.get_not_pour_artifacts()
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if _not_poured is not None and len(_not_poured)>=1:
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_cur_poured_model=_not_poured[-1]
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if _cur_poured_model.MouldCode:
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self._cur_mould_model=_cur_poured_model
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self.state.current_mould=_cur_poured_model
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# self.state.current_mould=_cur_poured_model
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# self.state.current_block_number=CoreUtils.get_number_by_mould_code(_cur_poured_model.MouldCode)
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print(f'当前要浇筑的管片 {json.dumps(asdict(_cur_poured_model), ensure_ascii=False)}')
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else:
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self._cur_mould_model=None
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# self.state.current_mould=None
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# self.state.current_block_number=''
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print('当前没有未浇筑的管片')
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def __del__(self):
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