pd9427
This commit is contained in:
282
core/system.py
282
core/system.py
@ -5,7 +5,8 @@ import threading
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import time
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import queue
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import json
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from core.system_state import SystemState,FeedStatus,Upper_Door_Position
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import math
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from core.system_state import SystemState,FeedStatus,Upper_Door_Position,PD_StatusEnum
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from hardware.relay import RelayController
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from hardware.inverter import InverterController
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from hardware.transmitter import TransmitterController
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@ -16,12 +17,16 @@ from opc.opcua_client_feed import OpcuaClientFeed
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from busisness.blls import ArtifactBll,PDRecordBll,FreqRecordBll
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from busisness.models import ArtifactInfoModel,PDRecordModel,FreqRecordModel
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from core.pd_task_service import PD_TaskService
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from vision.charge_3cls.charge_utils import run_stable_charge_loop
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from core.pd_volume import PdVolume
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from core.core_utils import CoreUtils
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from datetime import datetime, timedelta
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class FeedingControlSystem:
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def __init__(self):
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print('FeedingControlSystem初始化')
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self.state = SystemState()
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self.prev_pd_volume=0.0
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self.pd_task_service = PD_TaskService()
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self.pd_record_bll=PDRecordBll()
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self.freq_record_bll=FreqRecordBll()
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@ -154,9 +159,14 @@ class FeedingControlSystem:
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#记录盖板对齐时间
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_start_wait_seconds=time.time()
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if self.state._mould_finish_ratio>=0.05:
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_elasped_time=time.time()-_start_wait_seconds
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if _elasped_time<10:
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time.sleep(10-_elasped_time)
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_is_charge= run_stable_charge_loop()
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if _is_charge is not None:
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print(f'------------已插好振捣棒: {_is_charge}-------------')
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time.sleep(2)
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# _elasped_time=time.time()-_start_wait_seconds
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# if _elasped_time<10:
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# time.sleep(10-_elasped_time)
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self.inverter_controller.control('start',230)
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_is_start=True
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print("----浇筑已经启动-----")
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@ -172,10 +182,10 @@ class FeedingControlSystem:
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else:
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print("----下料重量小于46KG,暂时不振捣-----")
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else:
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if self.state._mould_finish_ratio>=0.3:
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if self.state._mould_frequency!=220:
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self.inverter_controller.set_frequency(220)
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self.state._mould_frequency=220
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if self.state._mould_finish_ratio>=0.3 and self.state._mould_finish_ratio<0.4:
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if self.state._mould_frequency!=230:
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self.inverter_controller.set_frequency(230)
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self.state._mould_frequency=230
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elif self.state._mould_finish_ratio>=0.4:
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if self.state._mould_frequency!=230:
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self.inverter_controller.set_frequency(230)
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@ -208,6 +218,7 @@ class FeedingControlSystem:
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try:
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not_poured = app_web_service.get_not_pour_artifacts()
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if not_poured:
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_is_refresh=False
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for item in reversed(not_poured):
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if item.MouldCode is None or item.MouldCode == '':
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@ -228,13 +239,14 @@ class FeedingControlSystem:
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_ret=artifact_bll.save_artifact_task(_model_data)
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if _ret > 0:
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# 标记为已处理
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self.state._sys_segment_refresh=1
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_is_refresh=True
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# self.state._sys_segment_refresh=1
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processed_artifact_actions.append(item.MouldCode)
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if len(processed_artifact_actions) > 4:
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if len(processed_artifact_actions) > 10:
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processed_artifact_actions.pop(0)
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if item.ArtifactID:
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processed_artifact_ids.append(item.ArtifactID)
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if len(processed_artifact_ids) > 4:
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if len(processed_artifact_ids) > 10:
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processed_artifact_ids.pop(0)
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# 限制最多保存3条记录，删除最旧的
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@ -266,6 +278,7 @@ class FeedingControlSystem:
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ProduceMixID=_model_task.ProduceMixID,
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BetonGrade=_model_task.BetonGrade,
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BetonVolume=item.BetonVolume,
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BetonVolume2=PdVolume.get_volume_expect(item.MouldCode),
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MouldCode=item.MouldCode,
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SkeletonID=item.SkeletonID,
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RingTypeCode=item.RingTypeCode,
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@ -276,25 +289,30 @@ class FeedingControlSystem:
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)
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else:
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_pd_record_data = PDRecordModel(
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MouldCode=item.MouldCode
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MouldCode=item.MouldCode,
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BetonVolume2=PdVolume.get_volume_expect(item.MouldCode),
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)
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if _pd_record_data is None:
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continue
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_ret=pdrecord_bll.save_PD_record(_pd_record_data)
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if _ret > 0:
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self.state._sys_segment_refresh=1
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# self.state._sys_segment_refresh=1
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_is_refresh=True
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# 标记为已处理
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processed_pd_records.append(item.MouldCode)
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# 限制最多保存3条记录，删除最旧的
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if len(processed_pd_records) > 4:
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if len(processed_pd_records) > 10:
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processed_pd_records.pop(0)
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if item.ArtifactID:
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processed_pd_ids.append(item.ArtifactID)
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if len(processed_pd_ids) > 4:
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if len(processed_pd_ids) > 10:
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processed_pd_ids.pop(0)
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#print(f"派单:已处理MouldCode {item.MouldCode} ArtifactID {item.ArtifactID}")
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if _is_refresh:
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self.state._sys_segment_refresh=1
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except Exception as e:
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print(f"处理MouldCode {item.MouldCode} 时发生错误: {e}")
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@ -382,41 +400,73 @@ class FeedingControlSystem:
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def _process_pd_jbl(self):
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# pass
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#根据当前浇筑块进行最近一块的派单
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_isFinish=False
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_start_time=None
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# _start_time=None
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while self.state.running:
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#设置的派单模式
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if self.state.pd_set_mode==1:
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#增加生产阶段检测，
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if self.state._feed_status==FeedStatus.FCheckGB:
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if not _isFinish:
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if _start_time is None:
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_start_time=time.time()
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#增加生产阶段检测，
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try:
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if self.state.pd_status==PD_StatusEnum.PD_Ready:
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#L1对齐排L2和F的。L2对齐派F块,L2完成派B1块
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# if _start_time is None:
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# _start_time=time.time()
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_isSuccess=self.send_pd_data()
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if _isSuccess:
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_isFinish=True
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if time.time()-_start_time>60:
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print('派单超时，人工介入')
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_isFinish=True
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elif self.state._feed_status==FeedStatus.FFinished:
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self.state.pd_status=PD_StatusEnum.PD_Send_Finish
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# _start_time=None
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# elif time.time()-_start_time>60:
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# print('派单超时，人工介入')
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# self.pd_record_bll.start_pd(PD_StatusEnum.PD_TimeOut.value,_pdrecord.MouldCode,0)
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# self.state.pd_status=PD_StatusEnum.PD_TimeOut
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# _start_time=None
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elif self.state.pd_status==PD_StatusEnum.PD_TimeOut:
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self.pd_record_bll.start_pd(PD_StatusEnum.PD_TimeOut.value,self.state.pd_mould_code,-1)
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self.state.pd_status=PD_StatusEnum.PD_Not
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except Exception as e:
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print(f"派单处理错误: {e}")
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self.state.pd_status=PD_StatusEnum.PD_Error
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_start_time=None
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_isFinish=False
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else:
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print('已开启手动派单，或未设置派单模式')
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print('已开启手动派单，或未设置派单模式')
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time.sleep(5)
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def send_pd_data(self):
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"""
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发送PD数据到OPC队列
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:param _pd_status: PD状态
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"""
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# 构建PD数据
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# print("send_pd_data：1")
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_cur_mould=self.state.current_mould
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if _cur_mould is not None:
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# print("send_pd_data：2")
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if _cur_mould.MouldCode:
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_pdrecords = self.pd_record_bll.get_last_pds(_cur_mould.MouldCode,3)
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if _pdrecords:
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_pdrecord=_pdrecords[0]
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_pdrecords = self.pd_record_bll.get_last_pds(_cur_mould.MouldCode,2)
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if _pdrecords and len(_pdrecords)>1:
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_pdrecord=_pdrecords[1]
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# print(f"send_pd_data：3,{_pdrecord.MouldCode}")
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_block_number=CoreUtils.get_number_by_mould_code(_pdrecord.MouldCode)
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_size=CoreUtils.get_size_by_mould_code(_pdrecord.MouldCode)
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self.state.pd_mould_code=_pdrecord.MouldCode
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_pd_flag=1
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if not _pdrecord.TaskID:
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#查找最近的未浇筑块
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print(f"未扫描，使用最近的未浇筑块,{_size}")
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_nearrecord=self.pd_record_bll.get_near_pd_scan(_size)
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if _nearrecord is not None:
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_pd_flag=2
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_pdrecord.ArtifactActionID=0
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_pdrecord.TaskID=_nearrecord.TaskID
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_pdrecord.ProduceMixID=_nearrecord.ProduceMixID
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_pdrecord.PlannedVolume=_nearrecord.PlannedVolume
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print(f"未扫描，使用最近的未浇筑块,{_size}，派单：{_pdrecord.TaskID}，配比号：{_pdrecord.ProduceMixID}")
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# print(f"send_pd_data：5,{_pdrecord.TaskID}")
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if _pdrecord.TaskID:
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if _pdrecord.Status==1:
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tasks, artifact_list, send_list, half_volume = self.pd_task_service.process_not_pour_info(_pdrecords)
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# print(f"send_pd_data：6,{_pdrecord.TaskID}")
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# tasks, artifact_list, send_list, half_volume = self.pd_task_service.process_not_pour_info(_pdrecords)
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# if tasks and len(tasks)>0:
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# task=tasks[0]
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# # task['MouldCode']=_pdrecord.MouldCode
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@ -433,22 +483,39 @@ class FeedingControlSystem:
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# }
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# print(f"{self.state.current_mould.MouldCode}派单：{_pdrecord.MouldCode},数据：{_opc_pd}")
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# self.state.opc_queue.put_nowait(('pd_data', json.dumps(_opc_pd)))
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if _pdrecord.BlockNumber=='F':
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_fact_volumn=0
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if _pdrecord.BetonVolumeUpd>0.8:
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#当前已经修改过方量
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_fact_volumn=_pdrecord.BetonVolumeUpd
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print(f"当前已经修改过方量，方量：{_fact_volumn}")
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if _block_number=='F' and _fact_volumn<0.8:
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print(f'{_pdrecord.MouldCode} F块，不发送派单数据')
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self.pd_record_bll.start_pd(_pdrecord.MouldCode,0)
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self.pd_record_bll.start_pd(PD_StatusEnum.PD_Send_Finish.value,_pdrecord.MouldCode,0)
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else:
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_fact_volumn=self.get_fact_volumn(_pdrecord.MouldCode,_pdrecord.BlockNumber)
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if _fact_volumn>0:
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if _fact_volumn<0.8:
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# _fact_volumn=0
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if _size=='6600*1500':
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_fact_volumn=PdVolume.get_fact_volume(self.transmitter_controller,_pdrecord.MouldCode)
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elif _size=='6600*1200':
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_fact_volumn=PdVolume.get_fact_volume_12(self.transmitter_controller,_pdrecord.MouldCode)
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if _fact_volumn is not None and _fact_volumn>0:
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#更新派单表
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_ret_flag=self.pd_record_bll.start_pd(_pdrecord.MouldCode,_fact_volumn)
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# print(f"send_pd_data：7,{_pdrecord.MouldCode},{_fact_volumn}")
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_ret_flag=self.pd_record_bll.start_pd(PD_StatusEnum.PD_Send_Finish.value,_pdrecord.MouldCode,_fact_volumn)
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_cur_code=_pdrecords[0].MouldCode
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if _ret_flag:
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_opc_pd={
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"ID":_pdrecord.ID,
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"ArtifactActionID":_pdrecord.ArtifactActionID,
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"MouldCodePD":_pdrecord.MouldCode,
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"MouldCode":_cur_code,
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"TaskID":_pdrecord.TaskID,
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"ProduceMixID":_pdrecord.ProduceMixID,
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"BetonVolume":_fact_volumn,
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"PlannedVolume":_pdrecord.PlannedVolume
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"BetonVolume":round(_fact_volumn,1),
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"PlannedVolume":round(_pdrecord.PlannedVolume,1),
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"Flag":_pd_flag,
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"Msg":"已扫码" if _pd_flag==1 else "未扫码",
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"Time":time.strftime("%Y-%m-%d %H:%M:%S", time.localtime()),
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}
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print(f"{self.state.current_mould.MouldCode}派单：{_pdrecord.MouldCode}-{_pdrecord.BlockNumber},数据：{_opc_pd}")
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self.state.opc_queue.put_nowait(('pd_data', json.dumps(_opc_pd)))
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@ -456,66 +523,19 @@ class FeedingControlSystem:
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return True
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else:
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print(f'{_pdrecord.MouldCode} 未派单，当前状态为:{_pdrecord.Status}')
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return False
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return True
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else:
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print(f'{_pdrecord.MouldCode} 未获取到数据-(等待扫码)')
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return False
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else:
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print(f'接口数据为空')
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return False
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else:
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print(f'当前浇筑模具为空')
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return False
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else:
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return None
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return False
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def get_fact_volumn(self,mould_code:str,block_number:str='') -> float:
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"""获取实际派单发量"""
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# _now_volume=0
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_pd_volume=0
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_init_lower_weight=100#self.transmitter_controller.read_data(2)
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if _init_lower_weight is None:
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print(f'获取重量异常，上料斗传感器错误')
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print(f'获取重量异常，上料斗传感器错误')
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return None
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print(f'get_fact_volumn当前重量：{_init_lower_weight}')
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_per_volume=2480
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_left_volume=_init_lower_weight/_per_volume
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if not block_number and '-' in mould_code:
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block_number = mould_code.split('-')[0][-2:]
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if block_number=='B1':
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_left_volume=_left_volume-0.54
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if _left_volume>0:
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_pd_volume=1.9-_left_volume
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_pd_volume=math.ceil(_pd_volume*10)/10
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else:
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_pd_volume=1.9
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elif block_number in ['B2','B3']:
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_pd_volume=1.9
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elif block_number=='L1':
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#浇B3
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_pd_volume=2
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self.prev_pd_volume=2
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#调整
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elif block_number=='L2':
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#2.4方，大约L2和F的量
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_pd_volume=2.4
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# if _weight>1300:
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#留0.15 math.floor(_now_volume*10)/10 保留一位小数，丢掉其他的
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if self.prev_pd_volume>0:
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_pd_volume=_pd_volume-(_left_volume+self.prev_pd_volume-1.86)
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else:
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#不知道上一块叫的多少
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_pd_volume=_pd_volume-(_left_volume+2-1.86)
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_pd_volume=math.ceil(_pd_volume*10)/10+0.1
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if _pd_volume>2.1:
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_pd_volume=2.1
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elif _pd_volume<0.8:
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_pd_volume=0.8
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return _pd_volume
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def start_led(self):
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"""启动LED流程"""
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self.led_thread = threading.Thread(
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@ -540,33 +560,62 @@ class FeedingControlSystem:
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#发送到LED屏
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time.sleep(app_set_config.led_interval)
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time.sleep(2)
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def on_opcua_notify(self,var_name,val):
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"""OPC UA通知回调"""
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if var_name=='pd_set_mode':
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self.state.pd_set_mode=val
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elif var_name=='pd_set_volume' and val:
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_notify=json.loads(val)
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_ret=self.pd_record_bll.update_PD_record_byid(_notify['ID'],{'FBetonVolume':_notify['Volume']})
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if _ret:
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#刷新派单表
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self.state.opc_queue.put_nowait(('sys_pd_refresh',1))
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# self.state._db_pd_set_volume=val
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elif var_name=='pd_notify' and val:
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# self.state._db_pd_notify=val
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_notify=json.loads(val)
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if _notify['ID']:
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if _notify['Flag']==3:
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#生产完毕
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_ret=self.pd_record_bll.update_PD_record_byid(_notify['ID'],{'GStatus':3,'Status':5})
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# if _ret:
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#发送命令
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# if self.state._upper_door_position==Upper_Door_Position.JBL:
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# self.relay_controller.control_upper_to_zd()
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try:
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if var_name=='pd_set_mode':
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self.state.pd_set_mode=val
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elif var_name=='pd_set_volume' and val:
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if self.state.pd_status!=PD_StatusEnum.PD_Ready:
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_notify=json.loads(val)
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_ret=self.pd_record_bll.update_PD_record_byid(_notify['ID'],{'BetonVolumeUpd':_notify['Volume']})
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if _ret:
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#刷新派单表
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try:
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self.state.opc_queue.put_nowait(('sys_pd_refresh',1))
|
||||
except queue.Full:
|
||||
pass
|
||||
else:
|
||||
self.pd_record_bll.update_PD_record_byid(_notify['ID'],{'GStatus':_notify['Flag']})
|
||||
print(f'on_opcua_notify收到,var_name:{var_name},val:{val}')
|
||||
print('当前状态为派单中，不能修改方量')
|
||||
print('当前状态为派单中，不能修改方量')
|
||||
# self.state._db_pd_set_volume=val
|
||||
elif (var_name=='pd_notify_finish' or var_name=='pd_notify') and val:
|
||||
# self.state._db_pd_notify=val
|
||||
_notify=json.loads(val)
|
||||
if 'ID' in _notify and 'Time' in _notify and _notify['ID'] and _notify['Time']:
|
||||
if _notify['Flag']==5:
|
||||
#搅拌楼下料完毕
|
||||
_ret=self.pd_record_bll.update_pd_notify(_notify['ID'],{'GStatus':5,'Status':5,'FBetonVolume':_notify['BetonVolume'],'ErpID':_notify['ErpID'],'EndTime':time.strftime("%Y-%m-%d %H:%M:%S", time.localtime())})
|
||||
if _ret:
|
||||
_time=datetime.strptime(_notify['Time'], '%Y-%m-%d %H:%M:%S')
|
||||
if _time+timedelta(seconds=10)>=datetime.now():
|
||||
# 发送命令
|
||||
# from service.jbl_service import app_jbl_service
|
||||
# _is_jb_finished=app_jbl_service.is_finish_jb()
|
||||
if self.state._upper_door_position==Upper_Door_Position.JBL:
|
||||
print("发送命令：搅拌楼--->振捣室")
|
||||
print("发送命令：搅拌楼--->振捣室")
|
||||
time.sleep(3)
|
||||
self.relay_controller.control_upper_to_zd()
|
||||
else:
|
||||
print("搅拌楼下料未完成,或者料斗未在搅拌楼")
|
||||
print("搅拌楼下料未完成，或者料斗未在搅拌楼")
|
||||
else:
|
||||
print("pd_notify:时间已过期")
|
||||
print("pd_notify:时间已过期")
|
||||
else:
|
||||
print("pd_notify:更新失败")
|
||||
print("pd_notify:更新失败")
|
||||
else:
|
||||
self.pd_record_bll.update_pd_notify(_notify['ID'],{'GStatus':_notify['Flag'],'ErpID':_notify['ErpID']})
|
||||
else:
|
||||
print(f'pd_notify:ID数据为空或Time数据为空')
|
||||
print(f'pd_notify:ID数据为空或Time数据为空')
|
||||
print(f'on_opcua_notify收到,var_name:{var_name},val:{val}')
|
||||
except Exception as e:
|
||||
print(f'on_opcua_notify处理异常,var_name:{var_name},val:{val},e:{e}')
|
||||
|
||||
def start_freq_thread(self):
|
||||
"""启动频率上传线程"""
|
||||
@ -588,7 +637,8 @@ class FeedingControlSystem:
|
||||
_id=_cur_mould.ArtifactActionID
|
||||
_mcode=_cur_mould.MouldCode
|
||||
# freq=self.inverter_controller.read_frequency()
|
||||
freq=self.state._mould_frequency
|
||||
# freq=self.state._mould_frequency
|
||||
freq=0
|
||||
if freq>0:
|
||||
self.freq_record_bll.insert_freq_record(FreqRecordModel(ArtifactID=_code,ArtifactActionID=_id,MouldCode=_mcode,Freq=freq))
|
||||
else:
|
||||
|
||||
Reference in New Issue
Block a user