339 lines
10 KiB
Python
339 lines
10 KiB
Python
#!/usr/bin/env python
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# -*- coding: utf-8 -*-
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'''
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# @Time : 2025/12/12 14:39
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# @Author : reenrr
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# @File : EMV.py
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# @Desc : 网络继电器控制输入、输出设备 修改了接口，需测试
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'''
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import socket
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import binascii
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import time
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import logging
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from typing import Union
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# 网络继电器的 IP 和端口
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HOST = '192.168.5.18'
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PORT = 50000
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# 控件命名映射
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SOLENOID_VALVE1 = 'solenoid_valve1' # 控制排料机构NG时的电磁阀1
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SOLENOID_VALVE2 = 'solenoid_valve2' # 控制排料机构NG时的电磁阀2
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ABSORB_SOLENOID_VALVE1 = 'absorb_solenoid_valve1' # 控制吸取设备的电磁阀1
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ABSORB_SOLENOID_VALVE2 = 'absorb_solenoid_valve2' # 控制吸取设备的电磁阀2
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ABSORB_SOLENOID_VALVE3 = 'absorb_solenoid_valve3' # 控制吸取设备的电磁阀3
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ABSORB_SOLENOID_VALVE4 = 'absorb_solenoid_valve4' # 控制吸取设备的电磁阀4
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ABSORB_SOLENOID_VALVE5 = 'absorb_solenoid_valve5' # 控制吸取设备的电磁阀5
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# 传感器命名映射
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CONVEYOR1_SENSOR = 'conveyor1_sensor' # 传送带1的行程开关
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CONVEYOR2_SENSOR = 'conveyor2_sensor' # 传送带2的行程开关
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PRESS_SENSOR1 = 'press_sensor1' # 传送带1旁边的按压开关1
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PRESS_SENSOR2 = 'press_sensor2' # 传送带1旁边的按压开关2
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FIBER_SENSOR = 'fiber_sensor' # 传送带1旁边的光纤传感器
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# 控件控制报文
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valve_commands = {
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SOLENOID_VALVE1: {
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'open': '00000000000601050000FF00',
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'close': '000000000006010500000000',
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},
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SOLENOID_VALVE2: {
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'open': '00000000000601050001FF00',
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'close': '000000000006010500010000',
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},
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ABSORB_SOLENOID_VALVE1: {
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'open': '00000000000601050002FF00',
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'close': '000000000006010500020000',
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},
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ABSORB_SOLENOID_VALVE2: {
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'open': '00000000000601050003FF00',
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'close': '000000000006010500030000',
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},
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ABSORB_SOLENOID_VALVE3: {
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'open': '00000000000601050004FF00',
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'close': '000000000006010500040000',
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},
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ABSORB_SOLENOID_VALVE4: {
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'open': '00000000000601050005FF00',
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'close': '000000000006010500050000',
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},
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ABSORB_SOLENOID_VALVE5: {
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'open': '00000000000601050006FF00',
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'close': '000000000006010500060000',
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}
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}
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# 读取状态命令
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read_status_command = {
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'devices': '000000000006010100000008',
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'sensors': '000000000006010200000008'
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}
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# 控件对应 DO 位（从低到高）
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device_bit_map = {
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SOLENOID_VALVE1: 0,
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SOLENOID_VALVE2: 1,
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ABSORB_SOLENOID_VALVE1: 2,
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ABSORB_SOLENOID_VALVE2: 3,
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ABSORB_SOLENOID_VALVE3: 4,
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ABSORB_SOLENOID_VALVE4: 5,
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ABSORB_SOLENOID_VALVE5: 6
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}
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device_name_map = {
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SOLENOID_VALVE1: "电磁阀1",
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SOLENOID_VALVE2: "电磁阀2",
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ABSORB_SOLENOID_VALVE1: "吸取装置电磁阀1",
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ABSORB_SOLENOID_VALVE2: "吸取装置电磁阀2",
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ABSORB_SOLENOID_VALVE3: "吸取装置电磁阀3",
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ABSORB_SOLENOID_VALVE4: "吸取装置电磁阀4",
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ABSORB_SOLENOID_VALVE5: "吸取装置电磁阀5",
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}
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# 传感器对应位（从低到高）
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sensor_bit_map = {
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FIBER_SENSOR: 0,
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PRESS_SENSOR1: 1,
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PRESS_SENSOR2: 2,
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CONVEYOR1_SENSOR: 4,
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CONVEYOR2_SENSOR: 3,
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# 根据你继电器的配置，继续添加更多传感器
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}
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sensor_name_map = {
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FIBER_SENSOR: '光纤传感器',
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PRESS_SENSOR1: '按压开关1',
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PRESS_SENSOR2: '按压开关2',
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CONVEYOR1_SENSOR: '传送带1开关',
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CONVEYOR2_SENSOR: '传送带2开关'
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}
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class RelayController:
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def __init__(self):
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"""初始化继电器控制器"""
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self.sock = None
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self.is_connected = False # 长连接状态标记
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# 初始化时自动尝试建立长连接
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print(f"正在初始化网络继电器并建立长连接")
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connect_success = self.connect()
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if connect_success:
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print(f"网络继电器长连接建立成功:{HOST}:{PORT}")
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else:
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print(f"网络继电器长连接建立失败")
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def connect(self) -> bool:
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"""
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建立长连接
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:return: True-连接成功，False-连接失败
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"""
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if not self.is_connected:
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try:
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self.sock = socket.socket(socket.AF_INET, socket.SOCK_STREAM)
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self.sock.settimeout(3)
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self.sock.connect((HOST, PORT))
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self.is_connected = True
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print(f"长连接建立成功：{HOST}:{PORT}")
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return True
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except Exception as e:
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print(f"长连接建立失败：{e}")
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self.sock = None
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self.is_connected = False
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return False
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return True
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def disconnect(self):
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"""断开长连接"""
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if self.sock and self.is_connected:
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try:
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self.sock.shutdown(socket.SHUT_RDWR)
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self.sock.close()
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print("长连接已正常断开")
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except Exception as e:
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print(f"断开长连接时出现异常:{e}")
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finally:
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self.sock = None
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self.is_connected = False
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def send_command(self, command: str) -> Union[bytes, bool]:
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"""
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将十六进制字符串转换为字节数据并发送
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:param command: 十六进制字符串
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:return: 响应字节数据 / False
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"""
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if not self.is_connected or not self.sock:
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print("长连接未建立，无法发送指令")
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return False
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try:
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byte_data = binascii.unhexlify(command)
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self.sock.sendall(byte_data) # sendall确保数据全部发送
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# 接收响应
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response = self.sock.recv(1024)
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if not response:
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logging.warning("长连接接收空响应，可能连接已断开")
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self.is_connected = False
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return False
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# print(f"收到响应: {binascii.hexlify(response)}")
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# 校验响应
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return response
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except socket.timeout:
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print("长连接发送/接收超时")
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self.is_connected = False
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return False
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except Exception as e:
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print(f"通信错误: {e}")
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self.is_connected = False
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return False
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def get_all_device_status(self, command_type: str='devices') -> dict[str, bool]:
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"""
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获取所有设备/传感器状态
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:param command_type: 'devices'（控件） / 'sensors'（传感器）
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:return: 状态字典 {设备名: 状态(bool)}
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"""
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command = read_status_command.get(command_type)
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if not command:
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print(f"未知的读取类型: {command_type}")
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return {}
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response = self.send_command(command)
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status_dict = {}
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if response and len(response) >= 10:
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status_byte = response[9] # 状态在第10字节
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status_bin = f"{status_byte:08b}"[::-1]
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if command_type == 'devices':
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bit_map = device_bit_map
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name_map = device_name_map
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elif command_type == 'sensors':
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bit_map = sensor_bit_map
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name_map = sensor_name_map
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else:
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print("不支持的映射类型")
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return {}
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for key, bit_index in bit_map.items():
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state = status_bin[bit_index] == '1'
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status_dict[key] = state
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# readable = "开启" if state else "关闭"
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# print(f"{device.capitalize()} 状态: {readable}")
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else:
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print("读取状态失败或响应无效")
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return status_dict
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def set_device(self, device_name: str, state: bool):
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"""
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设置指定输出设备（DO）的开关状态
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:param device_name: 设备名称
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:param state: 目标状态 True--打开 FALSE--关闭
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"""
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if device_name not in valve_commands:
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raise ValueError(f"未知设备：{device_name}")
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try:
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current = self.get_all_device_status()
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is_on = current.get(device_name, False)
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if state and not is_on:
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self.send_command(valve_commands[device_name]['open'])
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elif not state and is_on:
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self.send_command(valve_commands[device_name]['close'])
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except Exception as e:
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raise RuntimeError(f"设置设备 '{device_name}' 状态失败: {e}") from e
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# 全局变量
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# private
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_GLOBAL_RELAY = RelayController()
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def ng_push():
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"""NG推料流程"""
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try:
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# 同时打开电磁阀1、2
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write_do(SOLENOID_VALVE1, True)
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write_do(SOLENOID_VALVE2, True)
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print(f"电磁阀1、2已打开")
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# 等待线条掉落
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time.sleep(0.5)
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write_do(SOLENOID_VALVE1, False)
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write_do(SOLENOID_VALVE2, False)
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print(f"电磁阀1、2已关闭")
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except Exception as e:
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print(f"NG推料失败:{e}")
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raise RuntimeError("NG推料流程异常") from e
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def write_do(device_name: str, state: bool):
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"""
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控制单个数字输出设备（DO）的开关状态
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:param device_name: 设备名称
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:param state: True:打开 False：关闭
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"""
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if _GLOBAL_RELAY is None:
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raise ValueError("未初始化实例")
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# 验证设备是否存在
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if device_name not in device_bit_map:
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valid_devices = list(device_bit_map.keys())
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raise ValueError(f"无效的设备名 '{device_name}'。有效设备: {valid_devices}")
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# 确保已连接
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if not _GLOBAL_RELAY.is_connected:
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if not _GLOBAL_RELAY.connect():
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raise RuntimeError("无法连接到网络继电器")
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try:
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_GLOBAL_RELAY.set_device(device_name, state)
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except Exception as e:
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raise RuntimeError(f"控制设备 '{device_name}' 失败: {e}")
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def read_all_io() -> dict[str, dict[str, bool]]:
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"""
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读取所有DI（传感器）和DO（设备）状态
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:return: {'devices': {...}, 'sensors': {...}}
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"""
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if _GLOBAL_RELAY is None:
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raise ValueError("未初始化")
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try:
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devices = _GLOBAL_RELAY.get_all_device_status('devices')
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sensors = _GLOBAL_RELAY.get_all_device_status('sensors')
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return {'devices': devices, 'sensors': sensors}
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except Exception as e:
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print(f"读取IO状态失败:{e}")
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raise RuntimeError("读取IO失败") from e
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# ------------测试接口-------------
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if __name__ == '__main__':
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write_do(SOLENOID_VALVE1, True)
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time.sleep(5)
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io_status = read_all_io()
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for name, status in io_status['devices'].items():
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status_str = "开启" if status else "关闭"
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print(f"{device_name_map.get(name, name)}: {status_str}")
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