修改步进电机接口、通讯方式和EMV的接口

This commit is contained in:
2026-02-06 15:16:17 +08:00
parent 17df13c08e
commit 5c9946dfc7
7 changed files with 432 additions and 1111 deletions

View File

@ -49,19 +49,19 @@ valve_commands = {
'close': '000000000006010500020000',
},
ABSORB_SOLENOID_VALVE2: {
'open': '00000000000601050002FF00',
'open': '00000000000601050003FF00',
'close': '000000000006010500030000',
},
ABSORB_SOLENOID_VALVE3: {
'open': '00000000000601050002FF00',
'open': '00000000000601050004FF00',
'close': '000000000006010500040000',
},
ABSORB_SOLENOID_VALVE4: {
'open': '00000000000601050002FF00',
'open': '00000000000601050005FF00',
'close': '000000000006010500050000',
},
ABSORB_SOLENOID_VALVE5: {
'open': '00000000000601050002FF00',
'open': '00000000000601050006FF00',
'close': '000000000006010500060000',
}
}

View File

@ -1,37 +1,37 @@
#!/usr/bin/env python
# -*- coding: utf-8 -*-
'''
# @Time : 2026/1/8 16:52
# @Time : 2025/12/12 14:39
# @Author : reenrr
# @File : EMV_test.py
# @Desc : 网络继电器控制输入、输出设备测试程序
# @File : EMV.py
# @Desc : 网络继电器控制输入、输出设备 修改了接口,需测试
'''
import socket
import binascii
import time
from threading import Event, Lock
import threading
import logging
from typing import Union
# 网络继电器的 IP 和端口
HOST = '192.168.5.18'
PORT = 50000
# 控件命名映射
SOLENOID_VALVE1 = 'solenoid_valve1' # 控制排料机构NG时的电磁阀1
SOLENOID_VALVE2 = 'solenoid_valve2' # 控制排料机构NG时的电磁阀2
ABSORB_SOLENOID_VALVE1 = 'absorb_solenoid_valve1' # 控制吸取设备的电磁阀1
ABSORB_SOLENOID_VALVE2 = 'absorb_solenoid_valve2' # 控制吸取设备的电磁阀2
ABSORB_SOLENOID_VALVE3 = 'absorb_solenoid_valve3' # 控制吸取设备的电磁阀3
ABSORB_SOLENOID_VALVE4 = 'absorb_solenoid_valve4' # 控制吸取设备的电磁阀4
ABSORB_SOLENOID_VALVE5 = 'absorb_solenoid_valve5' # 控制吸取设备的电磁阀5
SOLENOID_VALVE1 = 'solenoid_valve1' # 控制排料机构NG时的电磁阀1
SOLENOID_VALVE2 = 'solenoid_valve2' # 控制排料机构NG时的电磁阀2
ABSORB_SOLENOID_VALVE1 = 'absorb_solenoid_valve1' # 控制吸取设备的电磁阀1
ABSORB_SOLENOID_VALVE2 = 'absorb_solenoid_valve2' # 控制吸取设备的电磁阀2
ABSORB_SOLENOID_VALVE3 = 'absorb_solenoid_valve3' # 控制吸取设备的电磁阀3
ABSORB_SOLENOID_VALVE4 = 'absorb_solenoid_valve4' # 控制吸取设备的电磁阀4
ABSORB_SOLENOID_VALVE5 = 'absorb_solenoid_valve5' # 控制吸取设备的电磁阀5
# 传感器命名映射
CONVEYOR1_SENSOR = 'conveyor1_sensor' # 传送带1的行程开关
CONVEYOR2_SENSOR = 'conveyor2_sensor' # 传送带2的行程开关
PRESS_SENSOR1 = 'press_sensor1' # 传送带1旁边的按压开关1
PRESS_SENSOR2 = 'press_sensor2' # 传送带1旁边的按压开关2
FIBER_SENSOR = 'fiber_sensor' # 传送带1旁边的光纤传感器
CONVEYOR1_SENSOR = 'conveyor1_sensor' # 传送带1的行程开关
CONVEYOR2_SENSOR = 'conveyor2_sensor' # 传送带2的行程开关
PRESS_SENSOR1 = 'press_sensor1' # 传送带1旁边的按压开关1
PRESS_SENSOR2 = 'press_sensor2' # 传送带1旁边的按压开关2
FIBER_SENSOR = 'fiber_sensor' # 传送带1旁边的光纤传感器
# 控件控制报文
valve_commands = {
@ -48,19 +48,19 @@ valve_commands = {
'close': '000000000006010500020000',
},
ABSORB_SOLENOID_VALVE2: {
'open': '00000000000601050002FF00',
'open': '00000000000601050003FF00',
'close': '000000000006010500030000',
},
ABSORB_SOLENOID_VALVE3: {
'open': '00000000000601050002FF00',
'open': '00000000000601050004FF00',
'close': '000000000006010500040000',
},
ABSORB_SOLENOID_VALVE4: {
'open': '00000000000601050002FF00',
'open': '00000000000601050005FF00',
'close': '000000000006010500050000',
},
ABSORB_SOLENOID_VALVE5: {
'open': '00000000000601050002FF00',
'open': '00000000000601050006FF00',
'close': '000000000006010500060000',
}
}
@ -80,7 +80,6 @@ device_bit_map = {
ABSORB_SOLENOID_VALVE3: 4,
ABSORB_SOLENOID_VALVE4: 5,
ABSORB_SOLENOID_VALVE5: 6
}
device_name_map = {
@ -111,50 +110,77 @@ sensor_name_map = {
CONVEYOR2_SENSOR: '传送带2开关'
}
# -------------全局事件-------------
press_sensors_triggered = Event()
fiber_triggered = Event() # 光纤传感器触发事件
fiber_lock = Lock() # 线程锁,保护共享变量
valve1_open_flag = False # 电磁阀1打开标志
class RelayController:
def __init__(self):
"""初始化继电器控制器"""
self.socket = None
self.sock = None
self.is_connected = False # 长连接状态标记
# 线程相关状态
self.fiber_thread = None # 保存光纤传感器线程对象
self.fiber_monitor_running = False # 光纤传感器监听线程运行标志
def connect(self) -> bool:
"""
建立长连接
:return: True-连接成功False-连接失败
"""
if not self.is_connected:
try:
self.sock = socket.socket(socket.AF_INET, socket.SOCK_STREAM)
self.sock.settimeout(3)
self.sock.connect((HOST, PORT))
self.is_connected = True
print(f"长连接建立成功:{HOST}:{PORT}")
return True
except Exception as e:
print(f"长连接建立失败:{e}")
self.sock = None
self.is_connected = False
return False
return True
self.press_sensors_thread = None # 保存按压开关线程对象
self.press_sensors_monitor_running = False # 按压传感器监听线程运行标志
self.last_press_sensor_status = False # 记录传感器上一次状态,初始为无信号(用于上升沿检测)
def disconnect(self):
"""断开长连接"""
if self.sock and self.is_connected:
try:
self.sock.shutdown(socket.SHUT_RDWR)
self.sock.close()
print("长连接已正常断开")
except Exception as e:
print(f"断开长连接时出现异常:{e}")
finally:
self.sock = None
self.is_connected = False
def send_command(self, command):
def send_command(self, command: str) -> Union[bytes, bool]:
"""
将十六进制字符串转换为字节数据并发送
:param command: 十六进制字符串
:return: 响应字节数据 / False
"""
try:
byte_data = binascii.unhexlify(command)
# 创建套接字并连接到继电器
with socket.socket(socket.AF_INET, socket.SOCK_STREAM) as sock:
sock.connect((HOST, PORT))
sock.send(byte_data)
# 接收响应
response = sock.recv(1024)
# logging.info(f"收到响应: {binascii.hexlify(response)}")
# 校验响应
return response
except Exception as e:
logging.info(f"通信错误: {e}")
if not self.is_connected or not self.sock:
print("长连接未建立,无法发送指令")
return False
def get_all_device_status(self, command_type='devices'):
try:
byte_data = binascii.unhexlify(command)
self.sock.sendall(byte_data) # sendall确保数据全部发送
# 接收响应
response = self.sock.recv(1024)
if not response:
logging.warning("长连接接收空响应,可能连接已断开")
self.is_connected = False
return False
# print(f"收到响应: {binascii.hexlify(response)}")
# 校验响应
return response
except socket.timeout:
print("长连接发送/接收超时")
self.is_connected = False
return False
except Exception as e:
print(f"通信错误: {e}")
self.is_connected = False
return False
def get_all_device_status(self, command_type: str='devices') -> dict[str, bool]:
"""
获取所有设备/传感器状态
:param command_type: 'devices'(控件) / 'sensors'(传感器)
@ -162,7 +188,7 @@ class RelayController:
"""
command = read_status_command.get(command_type)
if not command:
logging.info(f"未知的读取类型: {command_type}")
print(f"未知的读取类型: {command_type}")
return {}
response = self.send_command(command)
@ -179,295 +205,143 @@ class RelayController:
bit_map = sensor_bit_map
name_map = sensor_name_map
else:
logging.info("不支持的映射类型")
return{}
print("不支持的映射类型")
return {}
for key, bit_index in bit_map.items():
state = status_bin[bit_index] == '1'
status_dict[key] = state
# readable = "开启" if state else "关闭"
# logging.info(f"{device.capitalize()} 状态: {readable}")
# print(f"{device.capitalize()} 状态: {readable}")
else:
logging.info("读取状态失败或响应无效")
print("读取状态失败或响应无效")
return status_dict
def get_device_status(self, device_name, command_type='devices'):
def set_device(self, device_name: str, state: bool):
"""
获取单个控件/传感器状态
:param device_name:设备名称
:param command_type: 'devices'/'sensors'
:return:True(开启) / False(关闭) / None(无法读取)
设置指定输出设备DO的开关状态
:param device_name: 设备名称
:param state: 目标状态 True--打开 FALSE--关闭
"""
status = self.get_all_device_status(command_type)
return status.get(device_name, None)
if device_name not in valve_commands:
raise ValueError(f"未知设备:{device_name}")
def open(self, solenoid_valve1=False, solenoid_valve2=False, absorb_solenoid_valve1=False,
absorb_solenoid_valve2=False, absorb_solenoid_valve3=False, absorb_solenoid_valve4=False,
absorb_solenoid_valve5=False):
"""
根据状态决定是否执行开操作
:param solenoid_valve1:是否打开电磁阀1
:param solenoid_valve2:是否打开电磁阀2
:param absorb_solenoid_valve1:是否打开吸取装置电磁阀1
:param absorb_solenoid_valve2:是否打开吸取装置电磁阀2
:param absorb_solenoid_valve3:是否打开吸取装置电磁阀3
:param absorb_solenoid_valve4:是否打开吸取装置电磁阀4
:param absorb_solenoid_valve5:是否打开吸取装置电磁阀5
try:
current = self.get_all_device_status()
is_on = current.get(device_name, False)
:return:
"""
global valve1_open_time, valve1_open_flag
status = self.get_all_device_status()
if state and not is_on:
self.send_command(valve_commands[device_name]['open'])
elif not state and is_on:
self.send_command(valve_commands[device_name]['close'])
if solenoid_valve1 and not status.get(SOLENOID_VALVE1, False):
print("打开电磁阀1")
self.send_command(valve_commands[SOLENOID_VALVE1]['open'])
# 记录电磁阀1打开时的时间戳和标志
with fiber_lock:
valve1_open_time = time.time()
valve1_open_flag = True
if solenoid_valve2 and not status.get(SOLENOID_VALVE2, False):
print("打开电磁阀2")
self.send_command(valve_commands[SOLENOID_VALVE2]['open'])
if absorb_solenoid_valve1 and not status.get(ABSORB_SOLENOID_VALVE1, False):
print("打开吸取装置电磁阀1")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE1]['open'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve2 and not status.get(ABSORB_SOLENOID_VALVE2, False):
print("打开吸取装置电磁阀2")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE2]['open'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve3 and not status.get(ABSORB_SOLENOID_VALVE3, False):
print("打开吸取装置电磁阀3")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE3]['open'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve4 and not status.get(ABSORB_SOLENOID_VALVE4, False):
print("打开吸取装置电磁阀4")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE4]['open'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve5 and not status.get(ABSORB_SOLENOID_VALVE5, False):
print("打开吸取装置电磁阀5")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE5]['open'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
# 根据状态决定是否执行关操作
def close(self, solenoid_valve1=False, solenoid_valve2=False, absorb_solenoid_valve1=False,
absorb_solenoid_valve2=False, absorb_solenoid_valve3=False, absorb_solenoid_valve4=False,
absorb_solenoid_valve5=False):
"""
根据状态决定是否执行关操作
:param solenoid_valve1:是否关闭电磁阀1
:param solenoid_valve2:是否关闭电磁阀2
:param absorb_solenoid_valve1:是否关闭吸取电磁阀1
:param absorb_solenoid_valve2:是否关闭吸取电磁阀2
:param absorb_solenoid_valve3:是否关闭吸取电磁阀3
:param absorb_solenoid_valve4:是否关闭吸取电磁阀4
:param absorb_solenoid_valve5:是否关闭吸取电磁阀5
:return:
"""
global valve1_open_flag
status = self.get_all_device_status()
if solenoid_valve1 and status.get(SOLENOID_VALVE1, True):
print("关闭电磁阀1")
self.send_command(valve_commands[SOLENOID_VALVE1]['close'])
# 重置电磁阀1打开标志
with fiber_lock:
valve1_open_flag = False
if solenoid_valve2 and status.get(SOLENOID_VALVE2, True):
print("关闭电磁阀2")
self.send_command(valve_commands[SOLENOID_VALVE2]['close'])
if absorb_solenoid_valve1 and status.get(ABSORB_SOLENOID_VALVE1, True):
print("关闭吸取装置电磁阀1")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE1]['close'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve2 and status.get(ABSORB_SOLENOID_VALVE2, True):
print("关闭吸取装置电磁阀2")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE2]['close'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve3 and status.get(ABSORB_SOLENOID_VALVE3, True):
print("关闭吸取装置电磁阀3")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE3]['close'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve4 and status.get(ABSORB_SOLENOID_VALVE4, True):
print("关闭吸取装置电磁阀4")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE4]['close'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
if absorb_solenoid_valve5 and status.get(ABSORB_SOLENOID_VALVE5, True):
print("关闭吸取装置电磁阀5")
self.send_command(valve_commands[ABSORB_SOLENOID_VALVE5]['close'])
time.sleep(1) # 实际测试需要考虑这个延时是否合适
def fiber_sensor_monitor(self):
"""
光纤传感器监听线程,专门检测电磁阀打开后的触发状态
"""
global fiber_triggered, valve1_open_flag
logging.info("光纤传感器监听线程已启动")
while self.fiber_monitor_running:
try:
# 增加短休眠降低CPU占用避免错过信号
time.sleep(0.005)
# 获取光纤传感器状态
fiber_status = self.get_device_status(FIBER_SENSOR, 'sensors')
# 检测是否检测到信号
if fiber_status:
with fiber_lock:
# 检查电磁阀1是否处于打开状态
if valve1_open_flag:
fiber_triggered.set()
# 防止重复触发
time.sleep(0.1)
fiber_triggered.clear()
except Exception as e:
logging.info(f"光纤传感器监听异常:{e}")
time.sleep(0.1) # 异常时增加休眠
def start_fiber_monitor(self):
"""启动光纤传感器监听线程"""
# 检查线程是否已在运行
if self.fiber_monitor_running or (self.fiber_thread and self.fiber_thread.is_alive()):
logging.warning("光纤传感器监听线程已在运行,无需重复启动")
return
# 启动线程
self.fiber_monitor_running = True
self.fiber_thread = threading.Thread(
target=self.fiber_sensor_monitor,
daemon=True
)
self.fiber_thread.start()
logging.info("光纤传感器监听线程启动成功")
def stop_fiber_monitor(self):
"""停止光纤传感器监听线程"""
self.fiber_monitor_running = False
# 等待线程完全退出
if self.fiber_thread and self.fiber_thread.is_alive():
self.fiber_thread.join(timeout=1)
logging.info("光纤传感器监听线程已停止")
def press_sensors_monitor(self, check_interval=0.1):
"""
双压传感器监听线程
:param check_interval: 检测间隔
:return:
"""
global press_sensors_triggered
logging.info("双压传感器监听线程已启动")
while self.press_sensors_monitor_running:
try:
# 检测两个传感器任意一个是否触发
press_sensor1_status = self.get_device_status(PRESS_SENSOR1, 'sensors')
press_sensor2_status = self.get_device_status(PRESS_SENSOR2, 'sensors')
current_sensor_state = press_sensor1_status or press_sensor2_status
# 上升沿触发(仅从无信号-->有信号时,才触发事件)
if current_sensor_state and not self.last_press_sensor_status:
press_sensors_triggered.set() # 触发事件,通知主线程
logging.info("双压传感器触发:线条已落到传送带")
# 更新上一次传感器状态,为下一次上升沿检测做准备
self.last_press_sensor_status = current_sensor_state
# 传感器检测间隔
time.sleep(check_interval)
except Exception as e:
logging.info(f"双压传感器监听异常: {e}")
time.sleep(0.1) # 异常时增加休眠
def start_press_sensors_monitor(self):
"""启动双压传感器监听线程"""
# 检查线程是否已在运行
if self.press_sensors_monitor_running or (self.press_sensors_thread and self.press_sensors_thread.is_alive()):
logging.warning("双压传感器监听线程已在运行,无需重复启动")
return
# 启动线程
self.press_sensors_monitor_running = True
self.press_sensors_thread = threading.Thread(
target=self.press_sensors_monitor,
daemon=True
)
self.press_sensors_thread.start()
logging.info("双压传感器监听线程启动成功")
def stop_press_sensors_monitor(self):
"""停止光纤传感器监听线程"""
self.press_sensors_monitor_running = False
# 等待线程完全退出
if self.press_sensors_thread and self.press_sensors_thread.is_alive():
self.press_sensors_thread.join(timeout=1)
logging.info("双压传感器监听线程已停止")
except Exception as e:
raise RuntimeError(f"设置设备 '{device_name}' 状态失败: {e}") from e
# 全局继电器实例
global_relay = RelayController()
# 全局变量
GLOBAL_RELAY = None
# ------------对外接口----------
def control_solenoid():
"""
线条不合格场景专用:控制电磁阀+监听光纤传感器
执行流程:启动监听-->打开电磁阀-->等待检测-->关闭电磁阀-->停止监听
"""
global fiber_triggered, global_relay
# --------对外接口--------
def init_relay():
"""初始化网络继电器实例+建立长连接"""
global GLOBAL_RELAY
try:
# 启动光纤传感器监听线程
global_relay.start_fiber_monitor()
# 重置光纤传感器触发事件,准备检测
fiber_triggered.clear()
# 同时打开电磁阀1、2
global_relay.open(solenoid_valve1=True, solenoid_valve2=True)
logging.info("电磁阀1、2已打开")
# 等待线条掉落最多等待2秒
timeout = 3.0
start_time = time.time()
fiber_detected = False
# 等待光纤传感器触发或超时
while time.time() - start_time < timeout:
if fiber_triggered.is_set():
fiber_detected = True
logging.info("该NG线条掉入费料区")
break
time.sleep(0.01) # 降低CPU空转
if not fiber_detected:
logging.info("出问题!!!,红外传感器未检测到线条")
# 关闭电磁阀1、2
time.sleep(0.2) # 等待线条掉落
global_relay.close(solenoid_valve1=True, solenoid_valve2=True)
logging.info("电磁阀1、2已关闭")
# 停止光纤传感器监听线程
global_relay.stop_fiber_monitor()
GLOBAL_RELAY = RelayController()
GLOBAL_RELAY.connect()
except Exception as e:
logging.info(f"操作电磁阀失败{str(e)}")
# 异常时也要停止线程,避免残留
global_relay.stop_fiber_monitor()
raise ValueError(f"初始化失败{e}")
def deinit_relay():
"""断开长连接"""
global GLOBAL_RELAY
if GLOBAL_RELAY is not None:
GLOBAL_RELAY.disconnect()
GLOBAL_RELAY = None
def ng_push():
"""NG推料流程"""
try:
# 同时打开电磁阀1、2
write_do(SOLENOID_VALVE1, True)
write_do(SOLENOID_VALVE2, True)
print(f"电磁阀1、2已打开")
# 等待线条掉落
time.sleep(0.5)
write_do(SOLENOID_VALVE1, False)
write_do(SOLENOID_VALVE2, False)
print(f"电磁阀1、2已关闭")
except Exception as e:
print(f"NG推料失败:{e}")
raise RuntimeError("NG推料流程异常") from e
def write_do(device_name: str, state: bool):
"""
控制单个数字输出设备DO的开关状态
:param device_name: 设备名称
:param state: True:打开 False关闭
"""
global GLOBAL_RELAY
if GLOBAL_RELAY is None:
raise ValueError("未初始化实例")
# 验证设备是否存在
if device_name not in device_bit_map:
valid_devices = list(device_bit_map.keys())
raise ValueError(f"无效的设备名 '{device_name}'。有效设备: {valid_devices}")
# 确保已连接
if not GLOBAL_RELAY.is_connected:
if not GLOBAL_RELAY.connect():
raise RuntimeError("无法连接到网络继电器")
try:
GLOBAL_RELAY.set_device(device_name, state)
except Exception as e:
raise RuntimeError(f"控制设备 '{device_name}' 失败: {e}")
def read_all_io() -> dict[str, dict[str, bool]]:
"""
读取所有DI传感器和DO设备状态
:return: {'devices': {...}, 'sensors': {...}}
"""
global GLOBAL_RELAY
if GLOBAL_RELAY is None:
raise ValueError("未初始化")
try:
devices = GLOBAL_RELAY.get_all_device_status('devices')
sensors = GLOBAL_RELAY.get_all_device_status('sensors')
return {'devices': devices, 'sensors': sensors}
except Exception as e:
print(f"读取IO状态失败:{e}")
raise RuntimeError("读取IO失败") from e
# ------------测试接口-------------
if __name__ == '__main__':
control_solenoid()
init_relay()
write_do(SOLENOID_VALVE1, True)
time.sleep(5)
io_status = read_all_io()
for name, status in io_status['devices'].items():
status_str = "开启" if status else "关闭"
print(f"{device_name_map.get(name, name)}: {status_str}")
deinit_relay()

View File

@ -4,15 +4,17 @@
# @Time : 2026/1/9 10:45
# @Author : reenrr
# @File : RK1106_server.py
# @Desc : RK1106服务端等待工控机调用
# @Desc : RK1106服务端等待工控机调用 通信为JSON格式
'''
import socket
import logging
import sys
from test import motor_demo
import json
from stepper_motor import motor_start, align_wire, cleanup, motor_stop
# --------日志配置(终端+文件双输出)--------------
# ------------日志配置(终端+文件双输出)--------------
logging.basicConfig(
level=logging.INFO,
format='%(asctime)s - %(levelname)s - %(message)s',
@ -30,88 +32,177 @@ logging.basicConfig(
)
# --------配置TCP服务端----------
HOST = "127.0.0.1"
HOST = "192.168.0.100"
PORT = 8888
# 程序映射表(指令表示 -> 执行函数)
PROG_MAP = {
# "STEPPER_TEST": motor_test_demo,
"test": motor_demo
# 全局参数缓存
MOTOR_CONFIG = {
"speed": 2500, # 默认速度
"cycle": 10.0, # 默认旋转圈数
}
def parse_command(cmd_str: str) ->tuple[str, dict]:
def handle_setting(para_type: str, para_value: str) ->dict:
"""
解析工控机发送的指令字符串
:param cmd_str: 指令字符串
:return: 指令名称,参数字典
处理客户端发送的参数设置指令cmd:"setting"),更新全局电机配置
:param para_type: 要设置的参数类型,仅支持"speed""cycle"
:param para_value: 参数值字符串将尝试转换为int(speed)或float(cycle)
:return: 标准化相应字典dict,如:
{
"Result": "1"表示成功,"0"表示失败,
"ErrMsg": str # 成功提示或错误详情
}
"""
# 空指令处理
if not cmd_str or cmd_str.strip() == "":
return "", {}
try:
if para_type == "speed":
MOTOR_CONFIG["speed"] = int(para_value)
elif para_type == "cycle":
MOTOR_CONFIG["cycle"] = float(para_value)
else:
return {"Result": "0", "ErrMsg": f"不支持的参数类型: {para_type}"}
return {"Result": "1", "ErrMsg": "设置成功"}
except ValueError as e:
return {"Result": "0", "ErrMsg": f"参数值格式错误: {str(e)}"}
# 分割指令标识和参数
cmd_parts = cmd_str.strip().split("|", 1)
prog_id = cmd_parts[0].strip()
params = {}
def handle_start(para_type: str, para_value: str) -> dict:
"""
处理启动电机指令cmd: "start"),使用当前MOTOR_CONFIG配置运行电机
:param para_type:为"direction"时,使用"para_value"作为临时方向
:param para_value:为0或1
:return: 标准化相应字典dict,如:
{
"Result": "1"表示成功,"0"表示失败,
"ErrMsg": str #执行结果或异常信息
}
"""
try:
if para_type == "direction":
direction = int(para_value)
if direction not in (0,1):
return {"Result": "0", "ErrMsg": "方向必须为0或1"}
# 解析参数格式param1=val1&param2=val2
if len(cmd_parts) > 1 and cmd_parts[1].strip() != "":
param_str = cmd_parts[1].strip()
param_pairs = param_str.split("&")
for pair in param_pairs:
if "=" in pair:
key, value = pair.split("=", 1) # 处理值中含=的情况
# 类型自动转换(数字/字符串)
try:
params[key.strip()] = int(value.strip())
except ValueError:
try:
params[key.strip()] = float(value.strip())
except ValueError:
params[key.strip()] = value.strip()
motor_start(speed=MOTOR_CONFIG["speed"],
cycle=MOTOR_CONFIG["cycle"],
direction=direction)
dir_str = "正向" if direction == 1 else "负向"
return {"Result": "1", "ErrMsg": f"电机启动成功({dir_str}"}
else:
return {"Result": "0", "ErrMsg": "start 指令仅支持'direction'"}
except Exception as e:
return {"Result": "0", "ErrMsg": f"电机启动失败:{str(e)}"}
def handle_stop() -> dict:
"""
处理停止电机指令cmd: "stop")
:return: 标准化相应字典dict,如:
{
"Result": "1"表示成功,"0"表示失败,
"ErrMsg": str #执行结果或异常信息
}
"""
try:
motor_stop()
return {"Result": "1", "ErrMsg": "电机已停止"}
except Exception as e:
return {"Result": "0", "ErrMsg": f"电机停止失败:{str(e)}"}
def handle_align() -> dict:
"""
处理线条对齐(挡板一来一回)
:return: dict
"""
try:
align_wire(MOTOR_CONFIG['speed'], MOTOR_CONFIG['cycle'])
return {"Result": "1", "ErrMsg": "处理线条对齐"}
except Exception as e:
return {"Result": "0", "ErrMsg": "线条对齐失败"}
def parse_json_command(data: str) -> dict:
"""
解析客户端发送的原始JSON字符串指令并分发至对应处理函数
:param data: 客户端发送的原始JSON字符串
:return dict:标准化响应字典
"""
try:
cmd_obj = json.loads(data.strip())
except json.JSONDecodeError as e:
return {"Result": "0", "ErrMsg": f"JSON 格式错误: {str(e)}"}
cmd = cmd_obj.get("cmd", "").strip()
para_type = cmd_obj.get("para_type", "").strip()
para_value = cmd_obj.get("para_value", "").strip()
if cmd == "setting":
return handle_setting(para_type, para_value)
elif cmd == "start":
return handle_start(para_type, para_value)
elif cmd == "stop":
if para_type == "none" and para_value == "none":
return handle_stop()
else:
return {"Result": "0", "ErrMsg": "stop指令参数必须为none"}
elif cmd == "alignment":
if para_type == "none" and para_value == "none":
return handle_align()
else:
return {"Result": "0", "ErrMsg": "alignment指令参数必须为none"}
else:
return {"Result": "0", "ErrMsg": f"未知指令:{cmd}"}
return prog_id, params
# ----------对外接口----------
def server():
"""启动TCP服务端监听指定端口接收工控机连接并循环处理JSON指令"""
# 创建TCP socket
with socket.socket(socket.AF_INET, socket.SOCK_STREAM) as server_socket:
# 允许端口复用
server_socket = None
conn = None
try:
server_socket = socket.socket(socket.AF_INET, socket.SOCK_STREAM)
server_socket.setsockopt(socket.SOL_SOCKET, socket.SO_REUSEADDR, 1)
server_socket.bind((HOST, PORT))
server_socket.listen(1) # 只允许1个工控机连接
logging.info(f"[1106] 服务已启动,监听端口:{PORT},等待工控机连接...")
# 等待工控机连接
conn, addr = server_socket.accept()
with conn:
logging.info(f"[1106] 工控机已连接:{addr}")
# 循环接收指令
while True:
# 接收指令最大1024字节
data = conn.recv(1024).decode()
logging.info(f"\n[1106] 收到工控机指令:{data}")
# 解析指令
prog_id, params = parse_command(data)
logging.info(f"[1106] 解析结果 - 指令:{prog_id},参数:{params}")
while True: # 持续接受新连接
try:
# 等待工控机连接
conn, addr = server_socket.accept()
logging.info(f"[1106] 工控机已连接:{addr}")
# 执行对应程序
responses = ""
if prog_id in PROG_MAP:
try:
result = PROG_MAP[prog_id](**params)
response = f"SUCCESS|步进电机测试执行完成,结果:{result}"
logging.info(f"[1106] {response}")
except Exception as e:
response = f"FAIL|步进电机测试执行失败:{str(e)}"
logging.error(f"[1106] {response}", exc_info=True)
else:
response = f"FAIL|未知指令:{prog_id},支持指令:{list(PROG_MAP.keys())}"
logging.warning(f"[1106] {response}")
# 循环接收指令
while True:
# 接收指令最大1024字节
data = conn.recv(1024).decode()
if not data:
logging.warning("客户端断开连接")
break
# 发送响应给工控机
conn.sendall(response.encode("utf-8"))
logging.info(f"[1106] 已发送响应:{response}")
logging.info(f"\n[1106] 收到工控机指令:{data}")
# 解析指令
response_dict = parse_json_command(data)
response_json = json.dumps(response_dict, ensure_ascii=False) + "\n" # 看需不需要加换行符\n
# 发送响应给工控机
conn.sendall(response_json.encode("utf-8"))
logging.info(f"[1106] 已发送响应:{response_json}")
except ConnectionError:
logging.info("客户端异常断开")
except Exception as e:
logging.info(f"处理连接时发生错误: {e}")
finally:
if conn is not None:
conn.close()
conn = None # 重置,避免重复关闭
logging.info("客户端连接已关闭,等待新连接...")
except KeyboardInterrupt:
logging.info("\n收到 Ctrl+C正在关闭服务...")
finally:
if server_socket:
server_socket.close()
logging.info("服务已停止,监听 socket 已释放")
# ----------测试接口----------
if __name__ == "__main__":

View File

@ -1,15 +1,14 @@
#!/usr/bin/env python
# -*- coding: utf-8 -*-
'''
# @Time : 2026/1/5 15:50
"""
# @Time : 2026/1/4 19:13
# @Author : reenrr
# @File : stepper_motor.py
# @Desc : 控制步进电机从初始位置移动10cm,移动后回到初始位置
'''
# @File : stepper_motor_test1.py
# @Desc : 线条厂控制步进电机测试 应该不会丢步
"""
import time
from periphery import GPIO
import logging
import os
# ------------参数配置-------------
# 1. 脉冲PUL引脚配置 → GPIO32
@ -20,33 +19,15 @@ DIR_Pin = 33
# 3. 驱动器参数(根据拨码调整,默认不变)
PULSES_PER_ROUND = 400 # 每圈脉冲数SW5~SW8拨码默认400
PULSE_FREQUENCY = 2500 # 脉冲频率Hz
PULSE_FREQUENCY = 2500 # 脉冲频率Hz新手建议500~2000最大200KHz
# ------------ 日志+参数配置 ------------
script_dir = os.path.dirname(os.path.abspath(__file__))
log_file_path = os.path.join(script_dir, "stepper_motor.log")
logging.basicConfig(
level=logging.INFO,
format='[%(asctime)s.%(msecs)03d] [%(levelname)s] %(message)s',
datefmt='%Y-%m-%d %H:%M:%S',
handlers=[
logging.StreamHandler(),
logging.FileHandler(log_file_path, encoding='utf-8')
]
)
class StepperMotor:
"""新力川MA860H驱动器步进电机控制类"""
# 方向常量定义
CLOCKWISE = "clockwise" # 顺时针
COUNTER_CLOCKWISE = "counterclockwise" # 逆时针
def __init__(self,
pul_pin: int = PUL_Pin,
dir_pin: int = DIR_Pin,
pulses_per_round: int = PULSES_PER_ROUND,
pulse_frequency: int = PULSE_FREQUENCY,
clockwise_level: bool = True,
counter_clockwise_level: bool = False):
"""
@ -54,7 +35,6 @@ class StepperMotor:
:param pul_pin: 脉冲引脚
:param dir_pin: 方向引脚
:param pulses_per_round: 每圈脉冲数SW5~SW8拨码默认400
:param pulse_frequency: 脉冲频率Hz
:param clockwise_level: 顺时针对应的DIR电平
:param counter_clockwise_level: 逆时针对应的DIR电平
"""
@ -64,7 +44,6 @@ class StepperMotor:
# 驱动器参数
self.pulses_per_round = pulses_per_round
self.pulse_frequency = pulse_frequency
self.clockwise_level = clockwise_level
self.counter_clockwise_level = counter_clockwise_level
@ -76,7 +55,7 @@ class StepperMotor:
self._init_gpio()
def _init_gpio(self):
"""初始化PUL和DIR引脚"""
"""初始化PUL和DIR引脚(内部方法)"""
try:
# 初始化脉冲引脚(输出模式)
self.pul_gpio = GPIO(self.pul_pin, "out")
@ -87,52 +66,48 @@ class StepperMotor:
self.pul_gpio.write(False)
self.dir_gpio.write(False)
logging.info(f"PUL引脚初始化完成{self.pul_pin} 引脚")
logging.info(f"DIR引脚初始化完成{self.dir_pin} 引脚")
print(f"PUL引脚初始化完成{self.pul_pin} 引脚")
print(f"DIR引脚初始化完成{self.dir_pin} 引脚")
except PermissionError:
raise RuntimeError("权限不足请用sudo运行程序sudo python xxx.py")
except Exception as e:
raise RuntimeError(f"GPIO初始化失败{str(e)}") from e
def _validate_rounds(self, rounds: float) -> bool:
"""验证圈数是否合法(内部方法)"""
def _validate_params(self, rounds: float, direction: int) -> bool:
if rounds <= 0:
logging.info("圈数必须为正数")
print("圈数必须为正数")
return False
if direction not in (0, 1):
print("方向必须为0逆时针或1顺时针")
return False
return True
def _validate_direction(self, direction: str) -> bool:
"""验证方向参数是否合法(内部方法)"""
if direction not in [self.CLOCKWISE, self.COUNTER_CLOCKWISE]:
logging.info(f"方向参数错误:仅支持 {self.CLOCKWISE}/{self.COUNTER_CLOCKWISE}")
return False
return True
def rotate(self, rounds: float, direction: str = CLOCKWISE):
def rotate(self, pulse_frequency: int, rounds: float, direction: int):
"""
控制电机旋转(支持正反转)
:param pulse_frequency: 脉冲频率hz)
:param rounds: 旋转圈数可小数如0.5=半圈)
:param direction: 方向(clockwise=顺时针counterclockwise=逆时针)
:param direction: 方向(1=顺时针0=逆时针)
"""
# 参数验证
if not self._validate_rounds(rounds) or not self._validate_direction(direction):
if not self._validate_params(rounds, direction):
return
# 设置旋转方向DIR电平
if direction == self.CLOCKWISE: # 顺时针
if direction == 1: # 顺时针
self.dir_gpio.write(self.clockwise_level)
logging.info(f"\n=== 顺时针旋转 {rounds} 圈 ===")
print(f"\n=== 顺时针旋转 {rounds} 圈 ===")
else: # 逆时针
self.dir_gpio.write(self.counter_clockwise_level)
logging.info(f"\n=== 逆时针旋转 {rounds} 圈 ===")
print(f"\n=== 逆时针旋转 {rounds} 圈 ===")
# 计算总脉冲数和时序(精准控制,避免丢步)
total_pulses = int(rounds * self.pulses_per_round)
pulse_period = 1.0 / self.pulse_frequency # 脉冲周期(秒)
pulse_period = 1.0 / pulse_frequency # 脉冲周期(秒)
half_period = pulse_period / 2 # 占空比50%MA860H最优
logging.info(f"总脉冲数:{total_pulses} | 频率:{self.pulse_frequency}Hz | 周期:{pulse_period * 1000:.2f}ms")
print(f"总脉冲数:{total_pulses} | 频率:{pulse_frequency}Hz | 周期:{pulse_period * 1000:.2f}ms")
start_time = time.perf_counter() # 高精度计时(避免丢步)
# 发送脉冲序列核心占空比50%的方波)
@ -147,13 +122,13 @@ class StepperMotor:
# 更新下一个脉冲的起始时间
start_time += pulse_period
logging.info("旋转完成")
print("旋转完成")
def stop(self):
"""紧急停止(置低脉冲引脚)"""
if self.pul_gpio:
self.pul_gpio.write(False)
logging.info("电机已停止")
print("🛑 电机已停止")
def close(self):
"""释放GPIO资源"""
@ -161,12 +136,12 @@ class StepperMotor:
if self.pul_gpio:
self.pul_gpio.write(False) # 脉冲引脚置低
self.pul_gpio.close()
logging.info("\n PUL引脚已关闭电平置低")
print("\n PUL引脚已关闭电平置低")
if self.dir_gpio:
self.dir_gpio.write(False) # 方向引脚置低
self.dir_gpio.close()
logging.info("DIR引脚已关闭电平置低")
print("DIR引脚已关闭电平置低")
# 重置GPIO对象
self.pul_gpio = None
@ -176,36 +151,65 @@ class StepperMotor:
"""析构函数:确保资源释放"""
self.close()
# ------全局实例-------
GLOBAL_MOTOR = StepperMotor()
#---------控制步进电机外部接口--------------
def stepper_motor_control():
motor = None
# -------对外接口----------
def motor_start(speed: int, cycle: float, direction: int):
"""
开启电机,用于断电时电机恢复到起始位置
:param speed: 脉冲频率hz)
:param cycle: 旋转圈数
:param direction: 0=负向逆时针1=正向(顺时针)
"""
try:
# 创建电机实例(使用默认配置)
motor = StepperMotor()
logging.info("\n=== 步进电机控制程序启动 ===")
print("\n=== 启动步进电机 ===")
GLOBAL_MOTOR.rotate(pulse_frequency=speed, rounds=cycle, direction=direction)
time.sleep(5) # 暂停5秒
except ImportError:
print("\n❌ 缺少依赖请安装python-periphery")
print("命令pip install python-periphery")
except Exception as e:
print(f"\n❌ 程序异常:{str(e)}")
def motor_stop():
"""紧急停止(仅停止脉冲,保留实例)"""
try:
if GLOBAL_MOTOR:
GLOBAL_MOTOR.stop()
except Exception as e:
print("停止失败:{e}")
def align_wire(speed: int, cycle: float):
"""
使线条对齐
:param speed: 脉冲频率hz)
:param cycle: 旋转圈数
"""
try:
print("\n=== 启动线条对齐 ===")
# 靠近电机方向 逆时针
motor.rotate(rounds=10.0, direction=motor.COUNTER_CLOCKWISE)
GLOBAL_MOTOR.rotate(pulse_frequency=speed, rounds=cycle, direction=0)
time.sleep(5) # 暂停5秒
# 远离电机方向 顺时针
motor.rotate(rounds=10.0, direction=motor.CLOCKWISE)
GLOBAL_MOTOR.rotate(pulse_frequency=speed,rounds=10.0, direction=1)
time.sleep(5) # 暂停5秒
except PermissionError:
logging.info("\n 权限不足:请用 sudo 运行!")
logging.info("命令sudo python3 double_direction_motor.py")
except ImportError:
logging.info("\n 缺少依赖请安装python-periphery")
logging.info("命令pip install python-periphery")
print("\n 缺少依赖请安装python-periphery")
print("命令pip install python-periphery")
except Exception as e:
logging.info(f"\n 程序异常:{str(e)}")
finally:
if motor:
motor.close()
logging.info("程序退出完成")
print(f"\n 程序异常:{str(e)}")
def cleanup():
"""程序退出时统一清理"""
if GLOBAL_MOTOR:
GLOBAL_MOTOR.close()
if __name__ == '__main__':
stepper_motor_control()
motor_start(2500, 10.0, 1)

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@ -1,159 +0,0 @@
#!/usr/bin/env python
# -*- coding: utf-8 -*-
"""
# @Time : 2026/1/4 15:06
# @Author : reenrr
# @File : stepper_motor_test.py
# @Desc : 线条厂控制步进电机
"""
import time
from periphery import GPIO
import sys
sys.setswitchinterval(0.000001) # 减小线程切换间隔
# --------------
# 硬件参数配置(必须与你的设备匹配!)
# --------------
# 1. 脉冲PUL引脚配置 → GPIO32
PUL_Pin = 32
# 2. 方向DIR引脚配置 → GPIO33
DIR_Pin = 33
# 3. LCDA257C驱动器核心参数关键与拨码/软件设置一致)
PULSES_PER_ROUND = 400 # 每圈脉冲数(按驱动器细分拨码调整)
PULSE_FREQUENCY = 5000 # 初始测试频率建议从500开始逐步调高
# 4. LCDA257C时序参数遵循手册要求不可低于最小值
MIN_DIR_DELAY_US = 10 # DIR提前PUL的最小延迟>8us
PULSE_LOW_MIN_US = 2 # 脉冲低电平最小宽度≥2us
PULSE_HIGH_MIN_US = 2 # 脉冲高电平最小宽度≥2us
# 5. 方向电平定义(可根据实际测试调整)
CLOCKWISE_LEVEL = True # 顺时针→DIR高电平
COUNTER_CLOCKWISE_LEVEL = False # 逆时针→DIR低电平
def init_stepper() -> tuple[GPIO, GPIO]:
"""初始化PUL和DIR引脚输出模式适配LCDA257C"""
try:
# 初始化脉冲引脚(输出模式)
pul_gpio = GPIO(PUL_Pin, "out")
# 初始化方向引脚(输出模式)
dir_gpio = GPIO(DIR_Pin, "out")
# 初始状态:脉冲低电平,方向低电平(驱动器空闲状态)
pul_gpio.write(False)
dir_gpio.write(False)
print(f"✅ PUL引脚初始化完成{PUL_Pin}引脚")
print(f"✅ DIR引脚初始化完成{DIR_Pin}引脚")
return pul_gpio, dir_gpio
except FileNotFoundError:
raise RuntimeError(f"GPIO芯片不存在检查 {PUL_Pin} 是否存在命令ls /dev/gpiochip*")
except PermissionError:
raise RuntimeError("GPIO权限不足请用 sudo 运行程序sudo python test.py")
except Exception as e:
raise RuntimeError(f"GPIO初始化失败{str(e)}") from e
def rotate(pul_gpio: GPIO, dir_gpio: GPIO, rounds: float, direction: str = "clockwise",
test_freq: int = PULSE_FREQUENCY):
"""
控制LCDA257C驱动器旋转优化版脉冲发送解决频率不生效问题
:param pul_gpio: PUL引脚GPIO对象
:param dir_gpio: DIR引脚GPIO对象
:param rounds: 旋转圈数(正数,可小数)
:param direction: 方向clockwise/counterclockwise
:param test_freq: 本次旋转使用的脉冲频率(覆盖全局默认值)
"""
# 1. 参数合法性校验
if rounds <= 0:
print("❌ 圈数必须为正数!")
return
if test_freq < 100:
print("❌ 频率过低≥100Hz请调整test_freq参数")
return
# 2. 设置旋转方向严格遵循DIR提前时序
if direction == "clockwise":
dir_gpio.write(CLOCKWISE_LEVEL)
print(f"\n=== 顺时针旋转 {rounds} 圈(目标频率:{test_freq}Hz===")
elif direction == "counterclockwise":
dir_gpio.write(COUNTER_CLOCKWISE_LEVEL)
print(f"\n=== 逆时针旋转 {rounds} 圈(目标频率:{test_freq}Hz===")
else:
print("❌ 方向参数错误!仅支持 clockwise/counterclockwise")
return
# DIR电平设置后延迟≥8us满足LCDA257C时序要求
time.sleep(MIN_DIR_DELAY_US / 1_000_000)
# 3. 计算脉冲参数(确保高低电平≥最小宽度)
total_pulses = int(rounds * PULSES_PER_ROUND)
pulse_period = 1.0 / test_freq # 脉冲周期(秒)
# 确保高低电平宽度不低于驱动器要求(避免脉冲识别失败)
high_period = max(pulse_period / 2, PULSE_HIGH_MIN_US / 1_000_000)
low_period = max(pulse_period / 2, PULSE_LOW_MIN_US / 1_000_000)
# 打印参数(便于调试)
print(f"总脉冲数:{total_pulses} | 理论高电平:{high_period * 1e6:.1f}us | 理论低电平:{low_period * 1e6:.1f}us")
# 4. 优化版脉冲发送解决Python高频延时不准问题
start_total = time.perf_counter() # 高精度计时(统计实际频率)
for _ in range(total_pulses):
# 高电平直接sleep避免while循环的调度延迟
pul_gpio.write(True)
time.sleep(high_period)
# 低电平
pul_gpio.write(False)
time.sleep(low_period)
end_total = time.perf_counter()
# 5. 计算实际频率(验证是否达到目标)
actual_duration = end_total - start_total
actual_freq = total_pulses / actual_duration if actual_duration > 0 else 0
print(f"✅ 旋转完成 | 实际频率:{actual_freq:.0f}Hz | 耗时:{actual_duration:.2f}")
def motor_test_demo():
"""电机测试示例(逐步提升频率,验证转速变化)"""
pul_gpio = None
dir_gpio = None
try:
# 初始化引脚
pul_gpio, dir_gpio = init_stepper()
print("\n=== 步进电机频率测试程序启动 ===")
while True:
print(f"\n===== 测试频率:{PULSE_FREQUENCY}Hz =====")
# 远离电机方向 顺时针
rotate(pul_gpio, dir_gpio, rounds=10.0, direction="clockwise")
time.sleep(5) #
# 靠近电机方向 逆时针
rotate(pul_gpio, dir_gpio, rounds=10.0, direction="counterclockwise")
time.sleep(5) #
except Exception as e:
print(f"\n❌ 程序异常:{str(e)}")
finally:
# 安全释放GPIO资源必须执行避免引脚电平残留
if pul_gpio:
pul_gpio.write(False)
pul_gpio.close()
print("\n✅ PUL引脚已关闭低电平")
if dir_gpio:
dir_gpio.write(False)
dir_gpio.close()
print("✅ DIR引脚已关闭低电平")
print("✅ 程序退出完成")
if __name__ == '__main__':
# 运行测试demo必须sudo执行
motor_test_demo()

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@ -1,198 +0,0 @@
#!/usr/bin/env python
# -*- coding: utf-8 -*-
"""
# @Time : 2026/1/4 19:13
# @Author : reenrr
# @File : stepper_motor_test1.py
# @Desc : 线条厂控制步进电机测试 应该不会丢步
"""
import time
from periphery import GPIO # 若未安装pip install python-periphery
# ------------参数配置-------------
# 1. 脉冲PUL引脚配置 → GPIO32
PUL_Pin = 32
# 2. 方向DIR引脚配置 → GPIO33
DIR_Pin = 33
# 3. 驱动器参数(根据拨码调整,默认不变)
PULSES_PER_ROUND = 400 # 每圈脉冲数SW5~SW8拨码默认400
PULSE_FREQUENCY = 2500 # 脉冲频率Hz新手建议500~2000最大200KHz
class StepperMotor:
"""新力川MA860H驱动器步进电机控制类"""
# 方向常量定义
CLOCKWISE = "clockwise" # 顺时针
COUNTER_CLOCKWISE = "counterclockwise" # 逆时针
def __init__(self,
pul_pin: int = PUL_Pin,
dir_pin: int = DIR_Pin,
pulses_per_round: int = PULSES_PER_ROUND,
pulse_frequency: int = PULSE_FREQUENCY,
clockwise_level: bool = True,
counter_clockwise_level: bool = False):
"""
初始化步进电机控制器
:param pul_pin: 脉冲引脚
:param dir_pin: 方向引脚
:param pulses_per_round: 每圈脉冲数SW5~SW8拨码默认400
:param pulse_frequency: 脉冲频率Hz新手建议500~2000最大200KHz
:param clockwise_level: 顺时针对应的DIR电平
:param counter_clockwise_level: 逆时针对应的DIR电平
"""
# 硬件配置参数
self.pul_pin = pul_pin
self.dir_pin = dir_pin
# 驱动器参数
self.pulses_per_round = pulses_per_round
self.pulse_frequency = pulse_frequency
self.clockwise_level = clockwise_level
self.counter_clockwise_level = counter_clockwise_level
# GPIO对象初始化
self.pul_gpio = None
self.dir_gpio = None
# 初始化GPIO
self._init_gpio()
def _init_gpio(self):
"""初始化PUL和DIR引脚内部方法"""
try:
# 初始化脉冲引脚(输出模式)
self.pul_gpio = GPIO(self.pul_pin, "out")
# 初始化方向引脚(输出模式)
self.dir_gpio = GPIO(self.dir_pin, "out")
# 初始电平置低(避免电机误动作)
self.pul_gpio.write(False)
self.dir_gpio.write(False)
print(f"✅ PUL引脚初始化完成{self.pul_pin} 引脚")
print(f"✅ DIR引脚初始化完成{self.dir_pin} 引脚")
except PermissionError:
raise RuntimeError("权限不足请用sudo运行程序sudo python xxx.py")
except Exception as e:
raise RuntimeError(f"GPIO初始化失败{str(e)}") from e
def _validate_rounds(self, rounds: float) -> bool:
"""验证圈数是否合法(内部方法)"""
if rounds <= 0:
print("❌ 圈数必须为正数")
return False
return True
def _validate_direction(self, direction: str) -> bool:
"""验证方向参数是否合法(内部方法)"""
if direction not in [self.CLOCKWISE, self.COUNTER_CLOCKWISE]:
print(f"❌ 方向参数错误:仅支持 {self.CLOCKWISE}/{self.COUNTER_CLOCKWISE}")
return False
return True
def rotate(self, rounds: float, direction: str = CLOCKWISE):
"""
控制电机旋转(支持正反转)
:param rounds: 旋转圈数可小数如0.5=半圈)
:param direction: 方向clockwise=顺时针counterclockwise=逆时针)
"""
# 参数验证
if not self._validate_rounds(rounds) or not self._validate_direction(direction):
return
# 设置旋转方向DIR电平
if direction == self.CLOCKWISE: # 顺时针
self.dir_gpio.write(self.clockwise_level)
print(f"\n=== 顺时针旋转 {rounds} 圈 ===")
else: # 逆时针
self.dir_gpio.write(self.counter_clockwise_level)
print(f"\n=== 逆时针旋转 {rounds} 圈 ===")
# 计算总脉冲数和时序(精准控制,避免丢步)
total_pulses = int(rounds * self.pulses_per_round)
pulse_period = 1.0 / self.pulse_frequency # 脉冲周期(秒)
half_period = pulse_period / 2 # 占空比50%MA860H最优
print(f"总脉冲数:{total_pulses} | 频率:{self.pulse_frequency}Hz | 周期:{pulse_period * 1000:.2f}ms")
start_time = time.perf_counter() # 高精度计时(避免丢步)
# 发送脉冲序列核心占空比50%的方波)
for _ in range(total_pulses):
# 高电平
self.pul_gpio.write(True)
# 精准延时比time.sleep稳定适配高频脉冲
while time.perf_counter() - start_time < half_period:
pass
# 低电平
self.pul_gpio.write(False)
# 更新下一个脉冲的起始时间
start_time += pulse_period
print("✅ 旋转完成")
def stop(self):
"""紧急停止(置低脉冲引脚)"""
if self.pul_gpio:
self.pul_gpio.write(False)
print("🛑 电机已停止")
def close(self):
"""释放GPIO资源"""
# 安全释放GPIO资源关键避免引脚电平残留
if self.pul_gpio:
self.pul_gpio.write(False) # 脉冲引脚置低
self.pul_gpio.close()
print("\n✅ PUL引脚已关闭电平置低")
if self.dir_gpio:
self.dir_gpio.write(False) # 方向引脚置低
self.dir_gpio.close()
print("✅ DIR引脚已关闭电平置低")
# 重置GPIO对象
self.pul_gpio = None
self.dir_gpio = None
def __del__(self):
"""析构函数:确保资源释放"""
self.close()
# 使用示例
def motor_demo():
"""电机控制示例"""
motor = None
try:
# 创建电机实例(使用默认配置)
motor = StepperMotor()
print("\n=== 步进电机控制程序启动 ===")
while True:
# 靠近电机方向 逆时针
motor.rotate(rounds=10.0, direction=motor.COUNTER_CLOCKWISE)
time.sleep(5) # 暂停5秒
# 远离电机方向 顺时针
motor.rotate(rounds=10.0, direction=motor.CLOCKWISE)
time.sleep(5) # 暂停5秒
except PermissionError:
print("\n❌ 权限不足:请用 sudo 运行!")
print("命令sudo python3 double_direction_motor.py")
except ImportError:
print("\n❌ 缺少依赖请安装python-periphery")
print("命令pip install python-periphery")
except Exception as e:
print(f"\n❌ 程序异常:{str(e)}")
finally:
if motor:
motor.close()
print("✅ 程序退出完成")
if __name__ == '__main__':
motor_demo()

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@ -1,291 +0,0 @@
#!/usr/bin/env python
# -*- coding: utf-8 -*-
'''
# @Time : 2026/1/5 16:18
# @Author : reenrr
# @File : test.py
# @Desc : 步进电机添加记录脉冲数量(防止断电情况)
'''
import time
import json
import os
from periphery import GPIO
# ------------参数配置-------------
# 1. 脉冲PUL引脚配置 → GPIO32
PUL_Pin = 32
# 2. 方向DIR引脚配置 → GPIO33
DIR_Pin = 33
# 3. 驱动器参数(根据拨码调整,默认不变)
PULSES_PER_ROUND = 400 # 每圈脉冲数SW5~SW8拨码默认400
PULSE_FREQUENCY = 2500 # 脉冲频率Hz新手建议500~2000最大200KHz
# 4. 计数持久化配置
COUNT_FILE = os.path.join(os.path.dirname(os.path.abspath(__file__)), "motor_pulse_count.json")
SAVE_INTERVAL = 10 # 每发送10个脉冲保存一次计数减少IO开销可根据需求调整
class StepperMotor:
"""新力川MA860H驱动器步进电机控制类"""
# 方向常量定义
CLOCKWISE = "clockwise" # 顺时针
COUNTER_CLOCKWISE = "counterclockwise" # 逆时针
def __init__(self,
pul_pin: int = PUL_Pin,
dir_pin: int = DIR_Pin,
pulses_per_round: int = PULSES_PER_ROUND,
pulse_frequency: int = PULSE_FREQUENCY,
clockwise_level: bool = True,
counter_clockwise_level: bool = False):
"""
初始化步进电机控制器
:param pul_pin: 脉冲引脚
:param dir_pin: 方向引脚
:param pulses_per_round: 每圈脉冲数SW5~SW8拨码默认400
:param pulse_frequency: 脉冲频率Hz新手建议500~2000最大200KHz
:param clockwise_level: 顺时针对应的DIR电平
:param counter_clockwise_level: 逆时针对应的DIR电平
"""
# 硬件配置参数
self.pul_pin = pul_pin
self.dir_pin = dir_pin
# 驱动器参数
self.pulses_per_round = pulses_per_round
self.pulse_frequency = pulse_frequency
self.clockwise_level = clockwise_level
self.counter_clockwise_level = counter_clockwise_level
# GPIO对象初始化
self.pul_gpio = None
self.dir_gpio = None
# 脉冲计数相关(核心:记录已发送的脉冲数)
self.current_pulse_count = 0 # 本次旋转已发送的脉冲数
self.total_pulse_history = self._load_pulse_count() # 历史总脉冲数(从文件加载)
self.current_rotate_target = 0 # 本次旋转的目标脉冲数
# 初始化GPIO
self._init_gpio()
def _load_pulse_count(self):
"""加载历史脉冲计数(程序启动时执行)"""
try:
if os.path.exists(COUNT_FILE):
with open(COUNT_FILE, "r", encoding="utf-8") as f:
data = json.load(f)
# 返回历史总脉冲数默认0
return int(data.get("total_pulses", 0))
except Exception as e:
print(f"[WARN] 加载历史计数失败:{e}将从0开始计数")
return 0
def _save_pulse_count(self):
"""保存当前总脉冲数到文件(持久化)"""
try:
with open(COUNT_FILE, "w", encoding="utf-8") as f:
json.dump({
"total_pulses": self.total_pulse_history,
"update_time": time.strftime("%Y-%m-%d %H:%M:%S", time.localtime())
}, f, ensure_ascii=False, indent=2)
except Exception as e:
print(f"[ERROR] 保存计数失败:{e}")
def _init_gpio(self):
"""初始化PUL和DIR引脚内部方法"""
try:
# 初始化脉冲引脚(输出模式)
self.pul_gpio = GPIO(self.pul_pin, "out")
# 初始化方向引脚(输出模式)
self.dir_gpio = GPIO(self.dir_pin, "out")
# 初始电平置低(避免电机误动作)
self.pul_gpio.write(False)
self.dir_gpio.write(False)
print(f"[OK] PUL引脚初始化完成{self.pul_pin} 引脚")
print(f"[OK] DIR引脚初始化完成{self.dir_pin} 引脚")
print(
f"[INFO] 历史累计脉冲数:{self.total_pulse_history} → 对应圈数:{self.total_pulse_history / self.pulses_per_round:.2f}")
except PermissionError:
raise RuntimeError("权限不足请用sudo运行程序sudo python xxx.py")
except Exception as e:
raise RuntimeError(f"GPIO初始化失败{str(e)}") from e
def _validate_rounds(self, rounds: float) -> bool:
"""验证圈数是否合法(内部方法)"""
if rounds <= 0:
print("[ERROR] 圈数必须为正数")
return False
return True
def _validate_direction(self, direction: str) -> bool:
"""验证方向参数是否合法(内部方法)"""
if direction not in [self.CLOCKWISE, self.COUNTER_CLOCKWISE]:
print(f"[ERROR] 方向参数错误:仅支持 {self.CLOCKWISE}/{self.COUNTER_CLOCKWISE}")
return False
return True
def rotate(self, rounds: float, direction: str = CLOCKWISE):
"""
控制电机旋转(支持正反转,实时记录脉冲数)
:param rounds: 旋转圈数可小数如0.5=半圈)
:param direction: 方向clockwise=顺时针counterclockwise=逆时针)
"""
# 参数验证
if not self._validate_rounds(rounds) or not self._validate_direction(direction):
return
# 重置本次旋转的计数
self.current_pulse_count = 0
# 计算本次旋转的目标脉冲数
self.current_rotate_target = int(rounds * self.pulses_per_round)
# 设置旋转方向DIR电平
if direction == self.CLOCKWISE: # 顺时针
self.dir_gpio.write(self.clockwise_level)
print(f"\n=== 顺时针旋转 {rounds} 圈 ===")
else: # 逆时针
self.dir_gpio.write(self.counter_clockwise_level)
print(f"\n=== 逆时针旋转 {rounds} 圈 ===")
# 计算总脉冲数和时序(精准控制,避免丢步)
total_pulses = self.current_rotate_target
pulse_period = 1.0 / self.pulse_frequency # 脉冲周期(秒)
half_period = pulse_period / 2 # 占空比50%MA860H最优
print(f"目标脉冲数:{total_pulses} | 频率:{self.pulse_frequency}Hz | 周期:{pulse_period * 1000:.2f}ms")
start_time = time.perf_counter() # 高精度计时(避免丢步)
try:
# 发送脉冲序列核心占空比50%的方波,实时计数)
for _ in range(total_pulses):
# 高电平
self.pul_gpio.write(True)
# 精准延时比time.sleep稳定适配高频脉冲
while time.perf_counter() - start_time < half_period:
pass
# 低电平
self.pul_gpio.write(False)
# 更新下一个脉冲的起始时间
start_time += pulse_period
# 🌟 核心:累加本次脉冲计数
self.current_pulse_count += 1
self.total_pulse_history += 1
# 每发送SAVE_INTERVAL个脉冲保存一次计数减少IO开销
if self.current_pulse_count % SAVE_INTERVAL == 0:
self._save_pulse_count()
print(
f"[OK] 旋转完成 → 本次发送脉冲:{self.current_pulse_count} | 累计脉冲:{self.total_pulse_history} | 累计圈数:{self.total_pulse_history / self.pulses_per_round:.2f}")
except Exception as e:
# 🌟 关键:异常发生时(如断电前的程序崩溃),立即保存当前计数
self._save_pulse_count()
# 计算已完成的圈数
completed_rounds = self.current_pulse_count / self.pulses_per_round
remaining_pulses = self.current_rotate_target - self.current_pulse_count
remaining_rounds = remaining_pulses / self.pulses_per_round
print(f"\n[ERROR] 旋转过程中异常:{e}")
print(f"[INFO] 异常时已发送脉冲:{self.current_pulse_count} → 已完成圈数:{completed_rounds:.2f}")
print(f"[INFO] 剩余未发送脉冲:{remaining_pulses} → 剩余圈数:{remaining_rounds:.2f}")
print(
f"[INFO] 累计总脉冲:{self.total_pulse_history} → 累计总圈数:{self.total_pulse_history / self.pulses_per_round:.2f}")
raise # 抛出异常,让上层处理
def get_current_status(self):
"""获取当前电机状态(脉冲数、圈数)"""
return {
"total_pulses": self.total_pulse_history,
"total_rounds": self.total_pulse_history / self.pulses_per_round,
"last_rotate_completed_pulses": self.current_pulse_count,
"last_rotate_completed_rounds": self.current_pulse_count / self.pulses_per_round,
"last_rotate_target_pulses": self.current_rotate_target,
"last_rotate_target_rounds": self.current_rotate_target / self.pulses_per_round
}
def reset_count(self):
"""重置累计计数(按需使用,如电机归位后)"""
self.total_pulse_history = 0
self._save_pulse_count()
print("[INFO] 累计脉冲计数已重置为0")
def stop(self):
"""紧急停止(置低脉冲引脚)"""
if self.pul_gpio:
self.pul_gpio.write(False)
# 停止时保存当前计数
self._save_pulse_count()
print("[STOP] 电机已停止,当前计数已保存")
def close(self):
"""释放GPIO资源"""
# 安全释放GPIO资源关键避免引脚电平残留
if self.pul_gpio:
self.pul_gpio.write(False) # 脉冲引脚置低
self.pul_gpio.close()
print("\n[OK] PUL引脚已关闭电平置低")
if self.dir_gpio:
self.dir_gpio.write(False) # 方向引脚置低
self.dir_gpio.close()
print("[OK] DIR引脚已关闭电平置低")
# 关闭时保存最终计数
self._save_pulse_count()
print(
f"[INFO] 最终累计脉冲:{self.total_pulse_history} → 累计圈数:{self.total_pulse_history / self.pulses_per_round:.2f}")
# 重置GPIO对象
self.pul_gpio = None
self.dir_gpio = None
def __del__(self):
"""析构函数:确保资源释放"""
self.close()
# ----------对外接口-----------
def motor_demo():
"""电机控制示例"""
motor = None
try:
# 创建电机实例(使用默认配置)
motor = StepperMotor()
print("\n=== 步进电机控制程序启动 ===")
# 打印初始状态
init_status = motor.get_current_status()
print(f"[INIT] 初始状态 → 累计圈数:{init_status['total_rounds']:.2f}")
while True:
# 靠近电机方向 逆时针
motor.rotate(rounds=10.0, direction=motor.COUNTER_CLOCKWISE)
time.sleep(5) # 暂停5秒
# 远离电机方向 顺时针
motor.rotate(rounds=10.0, direction=motor.CLOCKWISE)
time.sleep(5) # 暂停5秒
except PermissionError:
print("\n[ERROR] 权限不足:请用 sudo 运行!")
print("命令sudo python3 double_direction_motor.py")
except ImportError:
print("\n[ERROR] 缺少依赖请安装python-periphery")
print("命令pip install python-periphery")
except KeyboardInterrupt:
print("\n[INFO] 用户手动停止程序")
except Exception as e:
print(f"\n[ERROR] 程序异常:{str(e)}")
finally:
if motor:
# 打印最终状态
final_status = motor.get_current_status()
print(f"\n[FINAL] 程序退出状态 → 累计脉冲:{final_status['total_pulses']} | 累计圈数:{final_status['total_rounds']:.2f}")
motor.close()
print("[OK] 程序退出完成")
if __name__ == '__main__':
motor_demo()