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gateway_plc/gateway/snap7_client.py

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from copyreg import dispatch_table
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import snap7
import logging
from threading import Lock
import time
from snap7.util import *
import ast
class Snap7Client:
"""Snap7客户端处理与PLC的通信"""
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def __init__(self, ip, rack, slot, max_retries=5, retry_base_delay=1):
"""
初始化Snap7客户端
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Args:
ip: PLC IP地址
rack: Rack编号
slot: Slot编号
max_retries: 最大重试次数
retry_base_delay: 基础重试延迟
"""
self.ip = ip
self.rack = rack
self.slot = slot
self.client = snap7.client.Client()
self.lock = Lock()
self.connected = False
self.max_retries = max_retries
self.retry_base_delay = retry_base_delay
self.last_connect_attempt = 0
self.retry_count = 0
self.logger = logging.getLogger(f"Snap7Client[{ip}]")
# ---------------
# 新增
# ---------------
self.db100_cache_file = "db100_latest_data.log"
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def is_valid_connection(self):
"""检查连接是否真正有效"""
try:
# 尝试读取PLC的运行状态
cpu_state = self.client.get_cpu_state()
print("当前 CPU 状态:", cpu_state)
return cpu_state in ['S7CpuStatusRun', 'S7CpuStatusStop']
except:
return False
def connect(self):
"""建立与PLC的连接并验证"""
current_time = time.time()
# 指数退避重试
if self.retry_count > 0:
delay = min(self.retry_base_delay * (2 ** (self.retry_count - 1)), 30)
if current_time - self.last_connect_attempt < delay:
return False # 未到重试时间
self.last_connect_attempt = current_time
try:
self.client.connect(self.ip, self.rack, self.slot)
# 验证连接是否真正有效
if self.client.get_connected() and self.is_valid_connection():
self.connected = True
self.retry_count = 0 # 重置重试计数
self.logger.info(f"Successfully connected to PLC {self.ip}")
return True
else:
self.connected = False
self.logger.warning(f"Connection to {self.ip} established but PLC is not responding")
try:
self.client.disconnect()
except:
pass
return False
except Exception as e:
self.retry_count = min(self.retry_count + 1, self.max_retries)
self.logger.error(f"Connection to {self.ip} failed (attempt {self.retry_count}/{self.max_retries}): {e}")
self.connected = False
return False
def read_db(self, db_number, offset, size):
"""
从DB块读取数据
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Args:
db_number: DB编号
offset: 起始偏移量
size: 读取字节数
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Returns:
bytearray: 读取的数据如果失败返回None
"""
if not self.connected and not self.connect():
self.logger.warning(f"Read failed: not connected to {self.ip}")
return None # 返回None而不是零填充数据
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try:
with self.lock: # 进入锁,其他线程需等待
data = self.client.db_read(db_number, offset, size)
# 验证返回数据的有效性
if data is None or len(data) != size:
self.connected = False
self.logger.error(f"Read DB{db_number} returned invalid data size (expected {size}, got {len(data) if data else 0})")
return None
return data
except Exception as e:
self.logger.error(f"Read DB{db_number} error: {e}")
self.connected = False
return None
def read_db_bool(self, db_number, offset, bit_length):
"""
DB 块中读取一个字节并提取其中的多个 BOOL
Args:
db_number (int): DB块编号
offset (int): 要读取的字节偏移地址
bit_length: 第几位如1表示第1位
Returns:
result:返回位值
"""
if not self.connected and not self.connect():
self.logger.warning(f"Read failed: not connected to {self.ip}")
return None # 返回None而不是零填充数据
try:
with self.lock:
data = self.client.db_read(db_number, offset, 1)
result = {}
for bit in range(bit_length):
result[bit] = bool(data[0] & (1 << bit))
if result is None or len(result) != bit_length:
self.connected = False
self.logger.error(f"Read DB{db_number} returned invalid data size (expected {bit_length}, got {len(result) if data else 0})")
return None
return result
except Exception as e:
self.logger.error(f"Read DB{db_number} error: {e}")
self.connected = False
return None
def write_db(self, db_number, offset, data):
"""
向DB块写入数据
Args:
db_number: DB编号
offset: 起始偏移量
data: 要写入的数据
Returns:
bool: 是否写入成功
"""
if not self.connected and not self.connect():
self.logger.warning(f"Write failed: not connected to {self.ip}")
return False
try:
self.client.db_write(db_number, offset, data)
self.logger.debug(f"Wrote {len(data)} bytes to DB{db_number} offset {offset}")
return True
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except Exception as e:
self.logger.error(f"Write DB{db_number} error: {e}")
self.connected = False
return False
def batch_write_db(self, db_number, offset, data):
"""
向DB块写入数据
Args:
db_number: DB编号
offset: 起始偏移量
data: 要写入的数据
Returns:
bool: 是否写入成功
"""
if not self.connected and not self.connect():
self.logger.warning(f"Write failed: not connected to {self.ip}")
return False
try:
with self.lock:
self.client.db_write(db_number, offset, data)
self.logger.debug(f"Wrote {len(data)} bytes to DB{db_number} offset {offset}")
return True
except Exception as e:
self.logger.error(f"Write DB{db_number} error: {e}")
self.connected = False
return False
def write_db_bool(self, db_number, offset, data):
"""
向DB块写入数据
Args:
db_number: DB编号
offset: 起始偏移量
data: 要写入的bool类型数据
Returns:
bool: 是否写入成功
"""
if not self.connected and not self.connect():
self.logger.warning(f"Write failed: not connected to {self.ip}")
return False
try:
with self.lock:
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self.client.db_write(db_number, offset, data)
self.logger.debug(f"Wrote {len(data)} bytes to DB{db_number} offset {offset}")
return True
except Exception as e:
self.logger.error(f"Write DB{db_number} error: {e}")
self.connected = False
return False
def batch_write_db_bool(self, db_number, offset, data):
"""
向DB块写入数据
Args:
db_number: DB编号
offset: 起始偏移量
data: 要写入的bool类型数据
Returns:
bool: 是否写入成功
"""
if not self.connected and not self.connect():
self.logger.warning(f"Write failed: not connected to {self.ip}")
return False
try:
with self.lock:
print(db_number, offset, data)
self.client.db_write(db_number, offset, data)
self.logger.debug(f"Wrote {len(data)} bytes to DB{db_number} offset {offset}")
return True
except Exception as e:
self.logger.error(f"Write DB{db_number} error: {e}")
self.connected = False
return False
def write_generic(self, db_number, offset, data_type, value):
"""
通用写入接口支持多种数据类型
Args:
db_number: DB块编号
offset: 起始偏移量字节或位对于bool类型
data_type: 数据类型 ('bool', 'byte', 'int', 'word', 'real', 'dint', 'dword')
value: 要写入的值可以是单个值或列表
Returns:
bool: 是否写入成功
"""
if not self.connected and not self.connect():
self.logger.warning(f"Write failed: not connected to {self.ip}")
return False
try:
with self.lock:
if data_type == 'bool':
# 对于booloffset是位偏移
byte_offset = offset // 8
bit_offset = offset % 8
# 读取当前字节
current_byte = self.read_db(db_number, byte_offset, 1)
if current_byte is None:
return False
# 修改特定位
if isinstance(value, list):
# 多个bool值
for i, val in enumerate(value):
current_bit = bit_offset + i
byte_idx = current_bit // 8
bit_idx = current_bit % 8
if val:
current_byte[0] |= (1 << bit_idx)
else:
current_byte[0] &= ~(1 << bit_idx)
else:
# 单个bool值
if value:
current_byte[0] |= (1 << bit_offset)
else:
current_byte[0] &= ~(1 << bit_offset)
# 写回修改后的字节
return self.write_db_bool(db_number, byte_offset, current_byte)
elif data_type == 'byte':
if isinstance(value, list):
# 批量写入
for i, val in enumerate(value):
if val < 0 or val > 255:
self.logger.error(f"Byte value out of range: {val}")
return False
if not self.write_db(db_number, offset + i, bytes([val])):
return False
return True
else:
# 单个字节
if value < 0 or value > 255:
self.logger.error(f"Byte value out of range: {value}")
return False
return self.write_db(db_number, offset, bytes([value]))
elif data_type in ['int', 'word']:
if not isinstance(value, list):
value = [value]
for i, val in enumerate(value):
# 确保int值在范围内
if data_type == 'int' and (val < -32768 or val > 32767):
self.logger.error(f"Int value out of range: {val}")
return False
elif data_type == 'word' and (val < 0 or val > 65535):
self.logger.error(f"Word value out of range: {val}")
return False
data = bytearray(2)
if data_type == 'int':
set_int(data, 0, val)
else:
set_word(data, 0, val)
if not self.write_db(db_number, offset + i * 2, data):
return False
return True
elif data_type in ['dint', 'dword', 'real']:
if not isinstance(value, list):
value = [value]
for i, val in enumerate(value):
data = bytearray(4)
if data_type == 'dint':
if val < -2147483648 or val > 2147483647:
self.logger.error(f"DInt value out of range: {val}")
return False
set_dint(data, 0, val)
elif data_type == 'dword':
if val < 0 or val > 4294967295:
self.logger.error(f"DWord value out of range: {val}")
return False
set_dword(data, 0, val)
else: # real
set_real(data, 0, float(val))
if not self.write_db(db_number, offset + i * 4, data):
return False
return True
else:
self.logger.error(f"Unsupported data type: {data_type}")
return False
except Exception as e:
self.logger.error(f"Error writing {data_type} to DB{db_number} offset {offset}: {e}")
return False
# -----------------
# 新增
# -----------------
def cache_large_data_block(self, db_number, offset, size=6000):
"""
一次性读取指定大小的数据并缓存
参数:
db_number: DB块编号
start_offset: 起始偏移量
size: 要读取的字节数默认6000
返回值:
成功返回True失败返回False
"""
try:
self.data_cache = self.read_db(db_number, offset, size)
if self.data_cache is not None:
self.cache_db_number = db_number
self.cache_offset = offset
self.logger.info(f"Successfully cached {size} bytes from DB{db_number} starting at offset {offset}")
return True
else:
self.logger.error(f"Failed to cache {size} bytes from DB{db_number} starting at offset {offset}")
return False
except Exception as e:
self.logger.error(f"Error caching data: {e}")
return False
def read_db100_from_file(self):
"""
从缓存文件中解析DB100的原始字节数据
返回: bytearray成功/ None失败
"""
try:
# 1. 读取缓存文件内容
with open(self.db100_cache_file, "r", encoding="utf-8") as f:
content = f.read()
# 2. 定位"原始字节数据:"行匹配DB100ReaderThread的文件格式
data_line = None
for line in content.splitlines():
if "原始字节数据:" in line:
data_line = line.strip()
break
if not data_line:
self.logger.error(f"❌ DB100缓存文件格式错误未找到'原始字节数据'")
return None
# 3. 提取字节列表字符串(如"[16,0,0,...]"
list_start = data_line.find("[")
list_end = data_line.find("]") + 1 # 包含闭合括号
if list_start == -1 or list_end == 0:
self.logger.error(f"❌ DB100缓存文件格式错误未找到有效字节列表")
return None
byte_list_str = data_line[list_start:list_end]
# 4. 解析字符串为整数列表再转成bytearray
byte_list = ast.literal_eval(byte_list_str)
# 验证列表有效性必须是0-255的整数
if not isinstance(byte_list, list) or not all(
isinstance(b, int) and 0 <= b <= 255 for b in byte_list
):
self.logger.error(f"❌ DB100缓存文件数据无效字节列表包含非整数或超出范围值")
return None
# 5. 验证数据长度至少满足DB100的6000字节
if len(byte_list) < 6000:
self.logger.warning(f"⚠️ DB100缓存文件数据不完整{len(byte_list)}字节期望6000字节")
self.logger.debug(f"✅ 从缓存文件读取DB100数据{len(byte_list)}字节)")
return bytearray(byte_list)
except FileNotFoundError:
self.logger.warning(f"⚠️ DB100缓存文件不存在{self.db100_cache_file}")
return None
except ast.literal_eval.Error as e:
self.logger.error(f"❌ 解析DB100字节列表失败: {e}")
return None
except Exception as e:
self.logger.error(f"❌ 读取DB100缓存文件异常: {e}", exc_info=True)
return None
def read_generic(self, db_number, offset, data_type, count=1):
"""
通用读取接口改进
- DB100优先从缓存文件读取 再内存缓存 最后PLC
- 其他DB块保持原逻辑内存缓存PLC
"""
# 1、处理DB100优先从缓存文件读取
if db_number == 100:
print(f"从缓存文件中读取{db_number}的数据")
db100_raw = self.read_db100_from_file()
if db100_raw is not None:
try:
if data_type == 'bool':
# 对于booloffset是位偏移
byte_offset = offset // 8
bit_offset = offset % 8
# 计算需要读取的字节数
last_bit = bit_offset + count - 1
last_byte = last_bit // 8
# 检查数据长度是否足够
if last_byte >= len(db100_raw):
self.logger.warning(
f"⚠️ DB100缓存文件数据不足需要字节{last_byte},实际{len(db100_raw)}字节")
else:
result = []
for i in range(count):
curr_bit = bit_offset + i
curr_byte = curr_bit // 8
curr_bit_in_byte = curr_bit % 8
result.append(bool(db100_raw[curr_byte] & (1 << curr_bit_in_byte)))
return result[0] if count == 1 else result
elif data_type == 'byte':
if offset + count > len(db100_raw):
self.logger.warning(
f"⚠️ DB100缓存文件数据不足需要偏移{offset}+{count}字节,实际{len(db100_raw)}字节")
else:
data = db100_raw[offset:offset + count]
return [b for b in data] if count > 1 else data[0]
elif data_type in ['int', 'word']:
byte_per_data = 2
total_bytes = byte_per_data * count
if offset + total_bytes > len(db100_raw):
self.logger.warning(
f"⚠️ DB100缓存文件数据不足需要偏移{offset}+{total_bytes}字节,实际{len(db100_raw)}字节")
else:
result = []
for i in range(count):
start = offset + i * byte_per_data
slice_data = db100_raw[start:start + byte_per_data]
result.append(get_int(slice_data, 0) if data_type == 'int' else get_word(slice_data, 0))
return result[0] if count == 1 else result
elif data_type in ['dint', 'dword', 'real']:
byte_per_data = 4
total_bytes = byte_per_data * count
if offset + total_bytes > len(db100_raw):
self.logger.warning(
f"⚠️ DB100缓存文件数据不足需要偏移{offset}+{total_bytes}字节,实际{len(db100_raw)}字节")
else:
result = []
for i in range(count):
start = offset + i * byte_per_data
slice_data = db100_raw[start:start + byte_per_data]
if data_type == 'dint':
result.append(get_dint(slice_data, 0))
elif data_type == 'dword':
result.append(get_dword(slice_data, 0))
else: # real
result.append(get_real(slice_data, 0))
return result[0] if count == 1 else result
# 1.5 不支持的数据类型
else:
self.logger.error(f"❌ 不支持的数据类型:{data_type}")
return None
except Exception as e:
self.logger.error(f"❌ 解析DB100缓存文件数据异常类型{data_type},偏移:{offset}: {e}",
exc_info=True)
# 文件读取失败fallback到原逻辑内存缓存→PLC
self.logger.debug(f"⚠️ DB100缓存文件读取失败 fallback到内存缓存/PLC")
# 缓存读取失败或未启用缓存直接从PLC读取
if not self.connected and not self.connect():
self.logger.warning(f"Read failed: not connected to {self.ip}")
return None
try:
print(f"从PLC中读取{db_number}的数据")
if data_type == 'bool':
# 对于booloffset是位偏移
byte_offset = offset // 8
bit_offset = offset % 8
# 计算需要读取的字节数
last_bit = bit_offset + count - 1
last_byte = last_bit // 8
total_bytes = last_byte - byte_offset + 1
# 读取原始字节数据
data = self.read_db(db_number, byte_offset, total_bytes)
if data is None:
return None
# 解析bool值
result = []
for i in range(count):
curr_bit = bit_offset + i
byte_idx = curr_bit // 8
bit_idx = curr_bit % 8
result.append(bool(data[byte_idx] & (1 << bit_idx)))
return result[0] if count == 1 else result
elif data_type == 'byte':
data = self.read_db(db_number, offset, count)
if data is None:
return None
return [data[i] for i in range(count)] if count > 1 else data[0]
elif data_type in ['int', 'word']:
total_bytes = 2 * count
data = self.read_db(db_number, offset, total_bytes)
if data is None:
return None
result = []
for i in range(count):
if data_type == 'int':
result.append(get_int(data, i * 2))
else: # word
result.append(get_word(data, i * 2))
return result[0] if count == 1 else result
elif data_type in ['dint', 'dword', 'real']:
total_bytes = 4 * count
data = self.read_db(db_number, offset, total_bytes)
if data is None:
return None
result = []
for i in range(count):
if data_type == 'dint':
result.append(get_dint(data, i * 4))
elif data_type == 'dword':
result.append(get_dword(data, i * 4))
else: # real
result.append(get_real(data, i * 4))
return result[0] if count == 1 else result
else:
self.logger.error(f"Unsupported data type: {data_type}")
return None
except Exception as e:
self.logger.error(f"Error reading {data_type} from DB{db_number} offset {offset}: {e}")
return None