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Trace/calibrate_test.py
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218
Trace/calibrate_test.py
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import sys
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import time
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import numpy as np
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import cv2
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import glob
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from math import *
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import pandas as pd
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from pathlib import Path
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import openpyxl
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from COM.COM_Robot import RobotClient
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from app import MainWindow
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from Vision.tool.CameraRVC import camera
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from Model.RobotModel import DataAddress,MoveType
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from PySide6.QtWidgets import QMainWindow, QApplication, QLineEdit
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# 用于根据欧拉角计算旋转矩阵
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def myRPY2R_robot(x, y, z):
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Rx = np.array([[1, 0, 0], [0, cos(x), -sin(x)], [0, sin(x), cos(x)]]) # 这是将示教器上的角度转换成旋转矩阵
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Ry = np.array([[cos(y), 0, sin(y)], [0, 1, 0], [-sin(y), 0, cos(y)]])
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Rz = np.array([[cos(z), -sin(z), 0], [sin(z), cos(z), 0], [0, 0, 1]])
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# R = Rx@Ry@Rz
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R = Rz @ Ry @ Rx
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return R
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# 用于根据位姿计算变换矩阵
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def pose_robot(x, y, z, Tx, Ty, Tz):
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thetaX = Tx / 180 * pi
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thetaY = Ty / 180 * pi
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thetaZ = Tz / 180 * pi
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R = myRPY2R_robot(thetaX, thetaY, thetaZ)
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t = np.array([[x], [y], [z]])
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RT1 = np.column_stack([R, t]) # 列合并
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RT1 = np.row_stack((RT1, np.array([0, 0, 0, 1])))
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return RT1
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'''
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#用来从棋盘格图片得到相机外参
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:param img_path: 读取图片路径
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:param chess_board_x_num: 棋盘格x方向格子数
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:param chess_board_y_num: 棋盘格y方向格子数
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:param chess_board_len: 单位棋盘格长度,mm
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:param cam_mtx: 相机内参
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:param cam_dist: 相机畸变参数
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:return: 相机外参
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'''
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def get_RT_from_chessboard(img_path, chess_board_x_num, chess_board_y_num, chess_board_len, cam_mtx, cam_dist):
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# termination criteria
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criteria = (cv2.TERM_CRITERIA_EPS + cv2.TERM_CRITERIA_MAX_ITER, 30, 0.001)
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# prepare object points, like (0,0,0), (1,0,0), (2,0,0) ....,(6,5,0)
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# 标定板世界坐标
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objp = np.zeros((chess_board_y_num * chess_board_x_num, 3), np.float32)
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for m in range(chess_board_y_num):
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for n in range(chess_board_x_num):
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objp[m * chess_board_x_num + n] = [n * chess_board_len, m * chess_board_len, 0]
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# Arrays to store object points and image points from all the images.
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objpoints = [] # 3d point in real world space
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imgpoints = [] # 2d points in image plane.
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img = cv2.imread(img_path)
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gray = cv2.cvtColor(img, cv2.COLOR_BGR2GRAY)
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# Find the chess board corners
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ret, corners = cv2.findChessboardCorners(gray, (chess_board_x_num, chess_board_y_num), None)
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# If found, add object points, image points (after refining them)
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if ret == True:
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objpoints.append(objp)
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corners2 = cv2.cornerSubPix(gray, corners, (11, 11), (-1, -1), criteria)
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imgpoints.append(corners2)
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# 可视化棋盘格角点检测结果
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img = cv2.drawChessboardCorners(img, (chess_board_x_num, chess_board_y_num), corners2, ret)
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cv2.imshow('Corners', img)
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cv2.waitKey(500) # 显示500ms
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retval, rvec, tvec = cv2.solvePnP(objpoints[0], imgpoints[0], cam_mtx, cam_dist)
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RT = np.column_stack(((cv2.Rodrigues(rvec))[0], tvec))
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RT = np.row_stack((RT, np.array([0, 0, 0, 1])))
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return RT
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return 0
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# 计算board to cam 变换矩阵
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# img_path = "./hand_eye" 棋盘格存放文件夹
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def get_chess_to_cam_mtx(img_path, chess_board_x_num, chess_board_y_num, chess_board_len, cam_mtx, cam_dist):
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img_path += "/image_*.png"
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R_all_chess_to_cam_1 = []
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T_all_chess_to_cam_1 = []
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images = glob.glob(img_path)
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for fname in images:
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RT = get_RT_from_chessboard(fname, chess_board_x_num, chess_board_y_num, chess_board_len, cam_mtx, cam_dist)
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print("chesstocam",RT)
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R_all_chess_to_cam_1.append(RT[:3, :3])
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T_all_chess_to_cam_1.append(RT[:3, 3].reshape((3, 1)))
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return R_all_chess_to_cam_1, T_all_chess_to_cam_1
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def save_images(image, path, img_num):
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"""保存拍摄的图片"""
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img_path = path / f'image_{img_num}.png'
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cv2.imwrite(str(img_path), image)
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def save_pic_and_excel(): # 将机械臂的末端位姿保存在excel文件里,以及拍摄的图片保存在pic里# 动,拍照,保存
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robot.send_switch_tool_command()
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# 定义初始关节位置
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initial_joint_angles = [5, 0, 0, 0, -12, 0] # 初始关节角度
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fixed_joint_positions = [
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[0.000,0.000,-0.005,0.001,-68.752,0.000],
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[13.944,-2.732,-0.007,0.001,-71.402,0.000],
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[7.256,-2.732,-0.011,0.000,-71.402,-13.003],
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[1.061,3.196,-4.484,0.000,-71.402,-13.003],
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[1.061,-7.045,-4.486,8.935,-60.210,-13.003],
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[-12.811,-7.045,-4.488,15.131,-60.210,-5.156],
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[-12.811,3.929,-12.911,15.131,-62.695,-5.156],
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[14.269,3.929,-12.915,-7.996,-62.695,-5.156],
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[14.269,3.929,-9.102,-9.642,-66.652,6.868],
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[14.269,10.147,-13.732,-9.642,-66.652,6.868],
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[4.356,10.147,-13.736,-2.658,-66.652,6.868],
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[4.356,10.147,-13.736,-2.658,-66.652,21.705],
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[4.356,10.147,-3.741,-2.658,-74.334,21.705]
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]
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# 保存 Excel 的路径和文件
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excel_path = Path("calibration_images//robot_calibration_data.xlsx")
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# 创建 DataFrame 来存储机械臂坐标
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data_list = []
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img_num = 0 # 图片编号
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image_save_path = Path("calibration_images")
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image_save_path.mkdir(exist_ok=True) # 创建目录保存图像
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# 遍历固定点位,依次移动机械臂
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for joint_angles in fixed_joint_positions:
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# 移动机械臂到指定位置
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robot.send_position_command(*joint_angles, MoveType.AXIS)
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time.sleep(20)
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# 获取图像并保存
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_, rgb_image = ca.get_img()
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save_images(rgb_image, image_save_path, img_num)
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img_path = image_save_path / f'image_{img_num}.png'
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img_num += 1
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# 获取当前机械臂的世界坐标
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real_position = robot.robotClient.status_model.getRealPosition()
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position = [real_position.X, real_position.Y, real_position.Z,
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real_position.U, real_position.V, real_position.W]
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# 将当前机械臂的坐标和图片路径存储为元组
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data_list.append([position, str(img_path)])
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# 将数据写入 Excel
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df = pd.DataFrame(data_list, columns=["Position", "Image Path"])
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df.to_excel(excel_path, index=False)
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print(f"数据已保存至 {excel_path}")
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# 计算end to base变换矩阵
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# path = "./hand_eye" 棋盘格和坐标文件存放文件夹
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def get_end_to_base_mtx(path):
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img_path = path + "/image_*.png"
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coord_file_path = path + '/机械臂末端位姿.xlsx' # 从记录文件读取机器人六个位姿
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sheet_1 = pd.read_excel(coord_file_path)
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R_all_end_to_base_1 = []
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T_all_end_to_base_1 = []
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# print(sheet_1.iloc[0]['ax'])
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images = glob.glob(img_path)
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# print(len(images))
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for i in range(len(images)):
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pose_str = sheet_1.values[i][0]
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pose_array = [float(num) for num in pose_str[1:-1].split(',')]
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# print(pose_array)
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RT = pose_robot(pose_array[0], pose_array[1], pose_array[2], pose_array[3], pose_array[4], pose_array[5])
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print("end_base",RT)
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R_all_end_to_base_1.append(RT[:3, :3])
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T_all_end_to_base_1.append(RT[:3, 3].reshape((3, 1)))
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return R_all_end_to_base_1, T_all_end_to_base_1
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if __name__ == "__main__":
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print("手眼标定测试\n")
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np.set_printoptions(suppress=True)
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# app = QApplication(sys.argv)
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# robot = MainWindow()
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# ca = camera()
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# dataaddress = DataAddress()
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# 相机内参
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cam_mtx = np.array([[2402.1018066406, 0.0000000000, 739.7069091797],
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[0.0000000000, 2401.7873535156, 584.7304687500],
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[0.00000000e+00, 0.00000000e+00, 1.00000000e+00]], dtype=np.float64)
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# 畸变系数
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cam_dist = np.array([-0.0424814112, 0.2438604534, -0.3833343089, -0.3833343089, 0.0007602088],
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dtype=np.float64)
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# save_pic_and_excel()
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chess_board_x_num = 11 # 标定板长度
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chess_board_y_num = 8
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chess_board_len = 30
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path = "./calibration_images"
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R_all_chess_to_cam_1, T_all_chess_to_cam_1 = get_chess_to_cam_mtx(path, chess_board_x_num, chess_board_y_num,
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chess_board_len, cam_mtx, cam_dist)
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R_all_end_to_base_1, T_all_end_to_base_1 = get_end_to_base_mtx(path)
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R, T = cv2.calibrateHandEye(R_all_end_to_base_1, T_all_end_to_base_1, R_all_chess_to_cam_1, T_all_chess_to_cam_1,
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cv2.CALIB_HAND_EYE_TSAI) # 手眼标定
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RT = np.column_stack((R, T))
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RT = np.row_stack((RT, np.array([0, 0, 0, 1]))) # 即为cam to end变换矩阵00
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print('相机相对于末端的变换矩阵为:')
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print(RT)
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