2025-08-15 12:08:30 +08:00
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#!/usr/bin/env python
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# -*- coding: utf-8 -*-
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import socket
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import binascii
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import time
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import threading
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2026-01-16 15:21:54 +08:00
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from datetime import datetime
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2025-08-15 12:08:30 +08:00
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import logging
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2026-01-16 15:21:54 +08:00
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from typing import Optional
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2025-08-15 12:08:30 +08:00
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from PySide6.QtCore import Signal, QObject
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import numpy as np
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from pandas.core.arrays import boolean
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import Constant
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2025-08-15 12:08:30 +08:00
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2025-08-15 14:03:07 +08:00
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2025-09-28 09:48:12 +08:00
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class RelayController(QObject):
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log_signal = Signal(int, str)
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take_robot_signal = Signal()
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emergency_signal = Signal(bool)
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2025-08-15 12:08:30 +08:00
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def __init__(self, host='192.168.0.18', port=50000):
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super().__init__()
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# ===================== 全局线程延时参数 =====================
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2025-09-28 09:48:12 +08:00
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self.sensor1_loop_delay = 0.1 # SENSOR1 线程轮询间隔(秒)
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self.sensor1_error_delay = 1.0 # SENSOR1 出错或暂停时延时(秒)
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self.sensor1_post_action_delay = 0.2 # SENSOR1 每次循环后延时(秒)
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self.sensor2_loop_delay = 0.2 # SENSOR2 线程轮询间隔(秒)
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self.sensor2_loop_lost=0.1 # SENSOR2 线程轮询间隔(秒)
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# self.sensor2_loop_delay = 0.5 # SENSOR2 线程轮询间隔(秒)
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self.sensor2_error_delay = 0.5 # SENSOR2 出错时延时(秒)
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self.sensor2_post_action_delay = 0.2 # SENSOR2 每次循环后延时(秒)
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# ===================== 全局动作延时参数 =====================
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self.delay_conveyor = 0.5 # 传送带开/关动作延时(一半时间,我在控制程序和线程都加了一样的延时)
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self.delay_pusher = 0.05 # 推板开/关动作延时
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self.delay_clamp = 0.5 # 夹爪动作延时
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self.delay_after_pusher = 5.0 # 推板推出后到重启传动带时间
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self.emergency_is_pressed=False
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# ===================== 传感器稳定检测参数 =====================
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self.sensor_stable_duration = 1.0 # 传感器状态稳定检测时间(秒)
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self.sensor_max_attempts = 3 # 连续检测次数达到此值判定有效
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self.sensor1_debounce_time = 1.0 # 传感器1防抖时间(秒)
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# ===================== 网络与设备映射 =====================
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self.host = host
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self.port = port
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self.CONVEYOR1 = 'conveyor1'
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self.PUSHER = 'pusher'
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self.CONVEYOR2 = 'conveyor2'
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self.CONVEYOR2_REVERSE = 'conveyor2_reverse'
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self.CLAMP = 'clamp'
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self.PUSHER1 = 'pusher1'
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self.SENSOR1 = 'sensor1'
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self.SENSOR2 = 'sensor2'
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self.BELT = 'belt'
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self.ALARM = 'alarm'
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self.BLOW_SENSOR2 = 'blow_sensor2'
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self.valve_commands = {
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#包装机皮带
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self.CONVEYOR1: {'open': '000000000006010500070000', 'close': '00000000000601050007FF00'},
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# self.CONVEYOR11: {'open': '00000000000601050000FF00', 'close': '000000000006010500000000'},
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self.PUSHER: {'open': '00000000000601050001FF00', 'close': '000000000006010500010000'},
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#滚筒,2000 0012正转,2000 0022 2001变频器频率调整 2000正反转。
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self.CONVEYOR2: {'open': '000100000006020620000012', 'close': '000100000006020620000001'},
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#DO4
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self.CLAMP: {'open': '00000000000601050003FF00', 'close': '000000000006010500030000'},
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#DO5 回 DO2推
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self.PUSHER1: {'open': '00000000000601050004FF00', 'close': '000000000006010500040000'},
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#D07 长皮带
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self.BELT: {'open': '00000000000601050006FF00', 'close': '000000000006010500060000'},
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#D01 声控报警
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self.ALARM: {'open': '00000000000601050000FF00', 'close': '000000000006010500000000'},
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#DO6 吹传感器2
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self.BLOW_SENSOR2: {'open': '00000000000601050005FF00', 'close': '000000000006010500050000'},
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#滚筒反转
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self.CONVEYOR2_REVERSE: {'open': '000100000006020620000022', 'close': '000100000006020620000001'}
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}
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#devices:读取继点器的状态
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#sensors 传感器的状态 D12
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self.read_status_command = {
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'devices': '000000000006010100000008',
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'sensors': '000000000006010200000008'
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}
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self.device_bit_map = {
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self.CONVEYOR1: 0,
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self.PUSHER: 1,
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self.CONVEYOR2: 2,
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self.CLAMP: 3,
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self.PUSHER1: 4,
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self.CONVEYOR2_REVERSE: 5,
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self.BELT: 6,
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self.ALARM: 7,
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#self.BLOW_SENSOR2: 8
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}
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self.sensor_bit_map = {
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self.SENSOR1: 0,
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self.SENSOR2: 1,
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}
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self.device_name_map = {
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self.CONVEYOR1: "包装机皮带",
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self.PUSHER: "推板开",
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self.CONVEYOR2: "滚筒",
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self.CLAMP: "机械臂夹爪",
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self.PUSHER1: "推板关",
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self.CONVEYOR2_REVERSE: "滚筒反转",
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self.BELT: "皮带",
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self.ALARM: "声控报警",
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self.BLOW_SENSOR2: "吹传感器2"
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}
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self.sensor_name_map = {
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self.SENSOR1: '位置传感器1',
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self.SENSOR2: '位置传感器2',
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}
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# ===================== 状态控制变量 =====================
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self._running = False #线程运行标识
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self._ispause = False #线程暂停标识
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self._sensor1_thread = None
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self._sensor2_thread = None
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self.required_codes = {'0101', '0103','0105','0107'} # 有效状态码(传感器1)
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self.required_codes_1 = {'0102', '0103','0106','0107'} # 有效状态码(传感器2)
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self.sensor1_triggered = False
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self.sensor1_last_time = 0
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self.sensor2_ready = False #默认不打开
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self.motor_stopped_by_sensor2 = True
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self.is_drop_35=False #是否是35码
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# ===================== 基础通信方法 =====================
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def send_command(self, command_hex, retry_count=2, source='unknown'):
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if Constant.DebugPosition:
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print(f"[发送命令] {command_hex} ({source})")
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return None
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byte_data = binascii.unhexlify(command_hex)
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for attempt in range(retry_count):
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try:
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# begin_time=time.time()
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with socket.socket(socket.AF_INET, socket.SOCK_STREAM) as sock:
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sock.settimeout(1)
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sock.connect((self.host, self.port))
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sock.send(byte_data)
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response = sock.recv(1024)
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# end_time=time.time()
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# print(f"({source}) 耗时: {end_time-begin_time:.3f}秒")
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# hex_response = binascii.hexlify(response).decode('utf-8')
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#if source == 'sensor':
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#print(f"[传感器响应] {hex_response}")
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#elif source == 'device':
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#print(f"[设备控制响应] {hex_response}")
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#else:
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#print(f"[通信响应] {hex_response}")
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return response
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except Exception as e:
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self.log_signal.emit(logging.INFO,f"网络继电器通信错误 ({source}): {e}, 尝试重连... ({attempt + 1}/{retry_count})")
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print(f"网络继电器通信错误 ({source}): {e}, 尝试重连... ({attempt + 1}/{retry_count})")
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time.sleep(1)
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self.trigger_alarm()
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return None
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def trigger_alarm(self):
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self.log_signal.emit(logging.ERROR,"警告:网络继电器连续多次通信失败,请检查设备连接!")
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print("警告:网络继电器连续多次通信失败,请检查设备连接!")
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# ===================== 状态读取方法 =====================
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def get_all_device_status(self, command_type='devices'):
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# if Constant.DebugPosition:
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# return {self.SENSOR2:True}
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command = self.read_status_command.get(command_type)
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if not command:
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print(f"未知的网络继电器读取类型: {command_type}")
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return {}
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source = 'sensor' if command_type == 'sensors' else 'device'
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response = self.send_command(command, source=source)
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status_dict = {}
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if response and len(response) >= 10:
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status_byte = response[9]
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status_bin = f"{status_byte:08b}"[::-1]
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bit_map = self.device_bit_map if command_type == 'devices' else self.sensor_bit_map
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# name_map = self.device_name_map if command_type == 'devices' else self.sensor_name_map
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for key, bit_index in bit_map.items():
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status_dict[key] = status_bin[bit_index] == '1'
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else:
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print(f"网络继电器[{command_type}] 读取状态失败或响应无效")
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return status_dict
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def get_all_sensor_responses(self, command_type='sensors'):
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"""
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获取所有传感器的原始 Modbus 响应字符串
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示例:{'sensor1': '00000000000401020101', 'sensor2': '00000000000401020100'}
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|
"""
|
|
|
|
|
|
command = self.read_status_command.get(command_type)
|
|
|
|
|
|
if not command:
|
|
|
|
|
|
print(f"未知的读取类型: {command_type}")
|
|
|
|
|
|
return {}
|
|
|
|
|
|
|
|
|
|
|
|
source = 'sensor' if command_type == 'sensors' else 'device'
|
|
|
|
|
|
response = self.send_command(command, source=source)
|
|
|
|
|
|
responses = {}
|
|
|
|
|
|
|
|
|
|
|
|
if response and len(response) >= 10:
|
|
|
|
|
|
hex_response = binascii.hexlify(response).decode('utf-8')
|
2025-09-28 09:48:12 +08:00
|
|
|
|
# print(f"[原始响应][{command_type}] {hex_response}")
|
2025-08-15 12:08:30 +08:00
|
|
|
|
|
|
|
|
|
|
# 假设传感器数据从第 9 字节开始,长度为 2 字节
|
|
|
|
|
|
for name, bit_index in self.sensor_bit_map.items():
|
|
|
|
|
|
offset = 9 + (bit_index // 8)
|
|
|
|
|
|
bit_pos = bit_index % 8
|
|
|
|
|
|
byte = response[offset]
|
|
|
|
|
|
status = (byte >> bit_pos) & 1
|
|
|
|
|
|
responses[name] = hex_response
|
|
|
|
|
|
else:
|
|
|
|
|
|
print(f"[{command_type}] 无法获取响应数据")
|
|
|
|
|
|
return responses
|
|
|
|
|
|
|
2026-01-16 15:21:54 +08:00
|
|
|
|
def get_emergency_is_pressed(self):
|
2025-11-08 20:38:55 +08:00
|
|
|
|
"获取急停信号,DI 3 位为1,正常,DI 3为0时为按下急停状态,00000000000401020107 后四位01表示一个字节,最后一位(07)二进制对应开关量"
|
|
|
|
|
|
"按下急停为"
|
|
|
|
|
|
command = self.read_status_command.get("sensors")
|
|
|
|
|
|
response = self.send_command(command)
|
|
|
|
|
|
loc_is_pressed=False
|
|
|
|
|
|
if response and len(response) >= 10:
|
|
|
|
|
|
status_byte = response[9]
|
|
|
|
|
|
#简单验证
|
|
|
|
|
|
status_crc=response[8]
|
|
|
|
|
|
loc_is_pressed =status_crc==1 and (status_byte & 0b100) == 0 # 0b100 表示第三位为1
|
|
|
|
|
|
else:
|
2026-01-16 15:21:54 +08:00
|
|
|
|
loc_is_pressed=None
|
2025-11-08 20:38:55 +08:00
|
|
|
|
self.log_signal.emit(logging.ERROR,f"网络继电器[急停] 读取状态失败或响应无效")
|
|
|
|
|
|
print(f"网络继电器[急停] 读取状态失败或响应无效")
|
|
|
|
|
|
|
|
|
|
|
|
return loc_is_pressed
|
|
|
|
|
|
|
|
|
|
|
|
|
2025-08-15 12:08:30 +08:00
|
|
|
|
def parse_status_code(self, response):
|
|
|
|
|
|
"""
|
|
|
|
|
|
从 Modbus 响应字符串中提取状态码(后两位)
|
|
|
|
|
|
示例:00000000000401020101 -> '01'
|
|
|
|
|
|
"""
|
|
|
|
|
|
if isinstance(response, str) and len(response) >= 18:
|
|
|
|
|
|
return response[16:20]
|
|
|
|
|
|
return None
|
|
|
|
|
|
|
2025-08-15 14:03:07 +08:00
|
|
|
|
def is_valid_sensor_status(self, sensor_name):
|
2025-08-15 12:08:30 +08:00
|
|
|
|
stable_count = 0
|
2025-08-15 14:03:07 +08:00
|
|
|
|
for _ in range(int(self.sensor_stable_duration / self.sensor1_loop_delay)):
|
2025-08-15 12:08:30 +08:00
|
|
|
|
responses = self.get_all_sensor_responses('sensors')
|
|
|
|
|
|
response = responses.get(sensor_name)
|
|
|
|
|
|
|
|
|
|
|
|
if not response:
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
else:
|
|
|
|
|
|
status_code = self.parse_status_code(response)
|
|
|
|
|
|
if status_code in self.required_codes:
|
|
|
|
|
|
stable_count += 1
|
2025-08-15 14:03:07 +08:00
|
|
|
|
if stable_count >= self.sensor_max_attempts:
|
2025-08-15 12:08:30 +08:00
|
|
|
|
return True
|
|
|
|
|
|
else:
|
|
|
|
|
|
stable_count = 0
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.sensor1_loop_delay)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
return False
|
|
|
|
|
|
|
2026-01-16 15:21:54 +08:00
|
|
|
|
def is_valid_sensor_signal_stable(self, sensor_name, detection_duration=3.0, stability_duration=2.5, check_interval=0.1):
|
|
|
|
|
|
"""
|
|
|
|
|
|
检测在指定时间窗口内是否存在持续稳定的有效信号
|
|
|
|
|
|
参数:
|
|
|
|
|
|
sensor_name: 传感器名称
|
|
|
|
|
|
detection_duration: 总检测时间窗口(秒),默认为3秒
|
|
|
|
|
|
stability_duration: 信号需要持续稳定的时间(秒),默认为2.5秒
|
|
|
|
|
|
check_interval: 检测间隔(秒),默认为0.1秒
|
|
|
|
|
|
|
|
|
|
|
|
返回:
|
|
|
|
|
|
True: 在时间窗口内检测到持续稳定的有效信号
|
|
|
|
|
|
False: 未检测到持续稳定的有效信号
|
|
|
|
|
|
"""
|
|
|
|
|
|
stable_start_time = None # 记录首次检测到有效信号的时间
|
|
|
|
|
|
start_time = time.time()
|
|
|
|
|
|
if not self.is_valid_sensor(sensor_name):
|
|
|
|
|
|
return False # 传感器状态无效,返回
|
|
|
|
|
|
else:
|
|
|
|
|
|
stable_start_time = time.time() # 首次检测到有效信号
|
|
|
|
|
|
time.sleep(check_interval)
|
|
|
|
|
|
|
|
|
|
|
|
while time.time() - start_time < detection_duration:
|
|
|
|
|
|
temp_is_valid = self.is_valid_sensor(sensor_name)
|
|
|
|
|
|
if temp_is_valid:
|
|
|
|
|
|
if time.time() - stable_start_time >= stability_duration:
|
|
|
|
|
|
return True # 信号持续稳定达到要求时间
|
|
|
|
|
|
else:
|
|
|
|
|
|
stable_start_time = time.time() # 信号不稳定,重置计时
|
|
|
|
|
|
time.sleep(check_interval)
|
|
|
|
|
|
return False
|
|
|
|
|
|
|
2025-08-15 14:03:07 +08:00
|
|
|
|
def is_valid_sensor_status_1(self, sensor_name):
|
2025-08-15 12:08:30 +08:00
|
|
|
|
stable_count = 0
|
2025-08-15 14:03:07 +08:00
|
|
|
|
for _ in range(int(self.sensor_stable_duration / self.sensor2_loop_delay)):
|
2025-08-15 12:08:30 +08:00
|
|
|
|
responses = self.get_all_sensor_responses('sensors')
|
|
|
|
|
|
response = responses.get(sensor_name)
|
|
|
|
|
|
|
|
|
|
|
|
if not response:
|
|
|
|
|
|
print(f"[警告] 无法获取 {sensor_name} 的响应,尝试重试...")
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
else:
|
|
|
|
|
|
status_code = self.parse_status_code(response)
|
|
|
|
|
|
if status_code in self.required_codes_1:
|
|
|
|
|
|
stable_count += 1
|
2025-08-15 14:03:07 +08:00
|
|
|
|
if stable_count >= self.sensor_max_attempts:
|
2025-08-15 12:08:30 +08:00
|
|
|
|
return True
|
|
|
|
|
|
else:
|
|
|
|
|
|
stable_count = 0
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.sensor2_loop_delay)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
return False
|
|
|
|
|
|
|
2025-09-28 09:48:12 +08:00
|
|
|
|
def is_valid_sensor2_status_lost(self, sensor_name):
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
_try_nums=5 # 尝试次数
|
|
|
|
|
|
for _ in range(_try_nums):
|
|
|
|
|
|
responses = self.get_all_sensor_responses('sensors')
|
|
|
|
|
|
response = responses.get(sensor_name)
|
|
|
|
|
|
|
|
|
|
|
|
if not response:
|
|
|
|
|
|
print(f"[警告] 无法获取 {sensor_name} 的响应,尝试重试...")
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
else:
|
|
|
|
|
|
status_code = self.parse_status_code(response)
|
|
|
|
|
|
if status_code not in self.required_codes_1:
|
|
|
|
|
|
stable_count += 1
|
|
|
|
|
|
if stable_count >= self.sensor_max_attempts:
|
|
|
|
|
|
return True
|
|
|
|
|
|
else:
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
time.sleep(self.sensor2_loop_lost)
|
|
|
|
|
|
return False
|
|
|
|
|
|
|
2025-11-08 20:38:55 +08:00
|
|
|
|
def is_valid_sensor(self,sensor_name):
|
|
|
|
|
|
"""
|
|
|
|
|
|
检查传感器状态是否有效
|
|
|
|
|
|
参数:
|
|
|
|
|
|
sensor_name: 传感器名称
|
|
|
|
|
|
返回:
|
|
|
|
|
|
True: 传感器状态有效
|
|
|
|
|
|
False: 传感器状态无效
|
|
|
|
|
|
"""
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
_try_nums=5 # 尝试次数
|
|
|
|
|
|
for _ in range(_try_nums):
|
|
|
|
|
|
responses = self.get_all_sensor_responses('sensors')
|
|
|
|
|
|
response = responses.get(sensor_name)
|
|
|
|
|
|
|
|
|
|
|
|
if not response:
|
|
|
|
|
|
print(f"[警告] 无法获取 {sensor_name} 的响应,尝试重试...")
|
|
|
|
|
|
return False
|
|
|
|
|
|
else:
|
|
|
|
|
|
temp_status_code = self.parse_status_code(response)
|
|
|
|
|
|
if temp_status_code in self.required_codes_1:
|
|
|
|
|
|
stable_count += 1
|
|
|
|
|
|
if stable_count >= 3:
|
|
|
|
|
|
return True
|
|
|
|
|
|
else:
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
time.sleep(self.sensor2_loop_lost)
|
|
|
|
|
|
return False
|
|
|
|
|
|
|
2026-01-16 15:21:54 +08:00
|
|
|
|
def is_valid_sensor_nowait(self,sensor_name):
|
2025-11-08 20:38:55 +08:00
|
|
|
|
"""
|
2026-01-16 15:21:54 +08:00
|
|
|
|
检查传感器状态是否有效,不等待,如果第一次没有信号不等待,有信号一起一秒钟
|
2025-11-08 20:38:55 +08:00
|
|
|
|
参数:
|
|
|
|
|
|
sensor_name: 传感器名称
|
|
|
|
|
|
返回:
|
2026-01-16 15:21:54 +08:00
|
|
|
|
True: 传感器状态有效
|
|
|
|
|
|
False: 传感器状态无效
|
2025-11-08 20:38:55 +08:00
|
|
|
|
"""
|
2026-01-16 15:21:54 +08:00
|
|
|
|
stable_count = 0
|
|
|
|
|
|
_try_nums=5 # 尝试次数
|
|
|
|
|
|
for _num in range(_try_nums):
|
|
|
|
|
|
responses = self.get_all_sensor_responses('sensors')
|
|
|
|
|
|
response = responses.get(sensor_name)
|
|
|
|
|
|
|
|
|
|
|
|
if not response:
|
|
|
|
|
|
print(f"[警告] 无法获取 {sensor_name} 的响应,尝试重试...")
|
|
|
|
|
|
return False
|
2025-11-08 20:38:55 +08:00
|
|
|
|
else:
|
2026-01-16 15:21:54 +08:00
|
|
|
|
temp_status_code = self.parse_status_code(response)
|
|
|
|
|
|
if temp_status_code in self.required_codes_1:
|
|
|
|
|
|
stable_count += 1
|
|
|
|
|
|
if stable_count >= 3:
|
|
|
|
|
|
return True
|
|
|
|
|
|
else:
|
|
|
|
|
|
if _num==0:
|
|
|
|
|
|
#首次没有信号,直接返回
|
|
|
|
|
|
return False
|
|
|
|
|
|
else:
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
time.sleep(self.sensor2_loop_lost)
|
|
|
|
|
|
return False
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
def is_valid_sensor_stable(self,sensor_name):
|
|
|
|
|
|
"""
|
|
|
|
|
|
检查传感器状态是否有效
|
|
|
|
|
|
参数:
|
|
|
|
|
|
sensor_name: 传感器名称
|
|
|
|
|
|
返回:
|
|
|
|
|
|
True: 传感器状态有效
|
|
|
|
|
|
False: 传感器状态无效
|
|
|
|
|
|
"""
|
|
|
|
|
|
#检测一秒钟,首次没有信号直接返回
|
|
|
|
|
|
if not self.is_valid_sensor_nowait(sensor_name):
|
|
|
|
|
|
return False
|
|
|
|
|
|
#需要增加超时时间,否则会一直等待
|
|
|
|
|
|
stable_count = 0
|
|
|
|
|
|
_try_nums=10 # 尝试次数
|
|
|
|
|
|
for _ in range(_try_nums):
|
|
|
|
|
|
|
|
|
|
|
|
responses = self.get_all_sensor_responses('sensors')
|
|
|
|
|
|
response = responses.get(sensor_name)
|
|
|
|
|
|
if response:
|
|
|
|
|
|
temp_status_code = self.parse_status_code(response)
|
|
|
|
|
|
if temp_status_code in self.required_codes_1:
|
|
|
|
|
|
stable_count += 1
|
|
|
|
|
|
print(f"{datetime.now().strftime('%Y-%m-%d %H:%M:%S.%f')[:-3]}:检测到信号,已检测 {stable_count} 次")
|
|
|
|
|
|
if stable_count >= 8:
|
|
|
|
|
|
return True
|
|
|
|
|
|
else:
|
|
|
|
|
|
print(f"{datetime.now().strftime('%Y-%m-%d %H:%M:%S.%f')[:-3]}:未检测到信号,已检测 {stable_count} 次")
|
|
|
|
|
|
else:
|
|
|
|
|
|
print(f"{datetime.now().strftime('%Y-%m-%d %H:%M:%S.%f')[:-3]}:[警告] 无法获取 {sensor_name} 的响应,尝试重试...")
|
|
|
|
|
|
# else:
|
|
|
|
|
|
# stable_count = 0
|
|
|
|
|
|
time.sleep(self.sensor2_loop_delay)
|
2025-11-08 20:38:55 +08:00
|
|
|
|
return False
|
2026-01-16 15:21:54 +08:00
|
|
|
|
|
|
|
|
|
|
# def is_valid_sensor_signal_stable(self, sensor_name, detection_duration=3.0, stability_duration=2.5, check_interval=0.1):
|
|
|
|
|
|
# """
|
|
|
|
|
|
# 检测在指定时间窗口内是否存在持续稳定的有效信号
|
|
|
|
|
|
# 参数:
|
|
|
|
|
|
# sensor_name: 传感器名称
|
|
|
|
|
|
# detection_duration: 总检测时间窗口(秒),默认为3秒
|
|
|
|
|
|
# stability_duration: 信号需要持续稳定的时间(秒),默认为2.5秒
|
|
|
|
|
|
# check_interval: 检测间隔(秒),默认为0.1秒
|
|
|
|
|
|
|
|
|
|
|
|
# 返回:
|
|
|
|
|
|
# True: 在时间窗口内检测到持续稳定的有效信号
|
|
|
|
|
|
# False: 未检测到持续稳定的有效信号
|
|
|
|
|
|
# """
|
|
|
|
|
|
# stable_start_time = None # 记录首次检测到有效信号的时间
|
|
|
|
|
|
# stable_end_time = None # 记录最后检测到有效信号的时间
|
|
|
|
|
|
# start_time = time.time()
|
|
|
|
|
|
# if not self.is_valid_sensor_single(sensor_name):
|
|
|
|
|
|
# return False # 传感器状态无效,返回
|
|
|
|
|
|
# else:
|
|
|
|
|
|
# stable_start_time = time.time() # 首次检测到有效信号
|
|
|
|
|
|
# # stable_end_time = stable_start_time # 最后检测到有效信号
|
|
|
|
|
|
# time.sleep(check_interval)
|
|
|
|
|
|
|
|
|
|
|
|
# while time.time() - start_time < detection_duration:
|
|
|
|
|
|
# #1s时间
|
|
|
|
|
|
# temp_is_valid = self.is_valid_sensor_single(sensor_name)
|
|
|
|
|
|
# if temp_is_valid:
|
|
|
|
|
|
# stable_start_time=time.time()
|
|
|
|
|
|
# else:
|
|
|
|
|
|
# stable_start_time = None # 信号不稳定,重置计时
|
|
|
|
|
|
# # time.sleep(check_interval)
|
|
|
|
|
|
# if stable_start_time - start_time >= stability_duration:
|
|
|
|
|
|
# return True # 信号持续稳定达到要求时间
|
|
|
|
|
|
# else:
|
|
|
|
|
|
# return False
|
2025-08-15 14:03:07 +08:00
|
|
|
|
# ===================== 动作控制方法 =====================
|
2025-11-12 07:11:09 +08:00
|
|
|
|
def open(self, conveyor1=False, pusher=False, conveyor2=False, clamp=False, pusher1=False, conveyor2_reverse=False,belt=False,alarm=False,blow_sensor2=False):
|
|
|
|
|
|
# if Constant.DebugPosition:
|
|
|
|
|
|
# return
|
|
|
|
|
|
# status = self.get_all_device_status()
|
|
|
|
|
|
if conveyor1:
|
2025-08-15 14:03:07 +08:00
|
|
|
|
self.send_command(self.valve_commands[self.CONVEYOR1]['open'])
|
|
|
|
|
|
time.sleep(self.delay_conveyor)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if pusher:
|
2025-08-15 14:03:07 +08:00
|
|
|
|
self.send_command(self.valve_commands[self.PUSHER]['open'])
|
|
|
|
|
|
time.sleep(self.delay_pusher)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if conveyor2:
|
2025-08-15 14:03:07 +08:00
|
|
|
|
self.send_command(self.valve_commands[self.CONVEYOR2]['open'])
|
2026-01-16 15:21:54 +08:00
|
|
|
|
# time.sleep(0.01)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if clamp:
|
2025-08-15 14:03:07 +08:00
|
|
|
|
self.send_command(self.valve_commands[self.CLAMP]['open'])
|
|
|
|
|
|
time.sleep(self.delay_clamp)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if pusher1:
|
2025-08-15 14:03:07 +08:00
|
|
|
|
self.send_command(self.valve_commands[self.PUSHER1]['open'])
|
|
|
|
|
|
time.sleep(self.delay_pusher)
|
2025-09-10 09:16:57 +08:00
|
|
|
|
if conveyor2_reverse:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.CONVEYOR2_REVERSE]['open'])
|
|
|
|
|
|
time.sleep(self.delay_conveyor)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if belt:
|
2025-11-08 20:38:55 +08:00
|
|
|
|
self.send_command(self.valve_commands[self.BELT]['open'])
|
|
|
|
|
|
# time.sleep(self.delay_belt)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if alarm:
|
2025-11-08 20:38:55 +08:00
|
|
|
|
self.send_command(self.valve_commands[self.ALARM]['open'])
|
|
|
|
|
|
# time.sleep(self.delay_alarm)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if blow_sensor2:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.BLOW_SENSOR2]['open'])
|
|
|
|
|
|
# time.sleep(self.delay_blow_sensor2)
|
2025-11-08 20:38:55 +08:00
|
|
|
|
|
2025-11-12 07:11:09 +08:00
|
|
|
|
def close(self, conveyor1=False, pusher=False, conveyor2=False, clamp=False, pusher1=False, conveyor2_reverse=False,belt=False,alarm=False,blow_sensor2=False):
|
2025-08-15 14:03:07 +08:00
|
|
|
|
if conveyor1:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.CONVEYOR1]['close'])
|
|
|
|
|
|
time.sleep(self.delay_conveyor)
|
|
|
|
|
|
if pusher:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.PUSHER]['close'])
|
|
|
|
|
|
time.sleep(self.delay_pusher)
|
|
|
|
|
|
if conveyor2:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.CONVEYOR2]['close'])
|
2026-01-16 15:21:54 +08:00
|
|
|
|
#time.sleep(self.delay_conveyor)
|
2025-08-15 14:03:07 +08:00
|
|
|
|
if clamp:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.CLAMP]['close'])
|
2026-01-16 15:21:54 +08:00
|
|
|
|
time.sleep(0.05)
|
2025-08-15 14:03:07 +08:00
|
|
|
|
if pusher1:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.PUSHER1]['close'])
|
|
|
|
|
|
time.sleep(self.delay_pusher)
|
2025-09-10 09:16:57 +08:00
|
|
|
|
if conveyor2_reverse:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.CONVEYOR2_REVERSE]['close'])
|
|
|
|
|
|
time.sleep(self.delay_conveyor)
|
2025-11-08 20:38:55 +08:00
|
|
|
|
if belt:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.BELT]['close'])
|
|
|
|
|
|
# time.sleep(self.delay_belt)
|
|
|
|
|
|
if alarm:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.ALARM]['close'])
|
|
|
|
|
|
# time.sleep(self.delay_alarm)
|
2025-11-12 07:11:09 +08:00
|
|
|
|
if blow_sensor2:
|
|
|
|
|
|
self.send_command(self.valve_commands[self.BLOW_SENSOR2]['close'])
|
|
|
|
|
|
# time.sleep(self.delay_blow_sensor2)
|
2025-08-15 14:03:07 +08:00
|
|
|
|
|
|
|
|
|
|
# ===================== 传感器处理线程 =====================
|
2025-08-15 12:08:30 +08:00
|
|
|
|
def handle_sensor1(self):
|
|
|
|
|
|
while self._running:
|
2025-09-28 09:48:12 +08:00
|
|
|
|
if self._ispause and not self.sensor1_triggered:
|
|
|
|
|
|
#暂停线程, 保证线程1执行完传感器操作
|
|
|
|
|
|
time.sleep(self.sensor1_error_delay)
|
|
|
|
|
|
continue
|
|
|
|
|
|
|
2025-08-15 12:08:30 +08:00
|
|
|
|
try:
|
|
|
|
|
|
if self.is_valid_sensor_status(self.SENSOR1):
|
|
|
|
|
|
current_time = time.time()
|
2025-08-15 14:03:07 +08:00
|
|
|
|
if not self.sensor1_triggered and (
|
|
|
|
|
|
current_time - self.sensor1_last_time) > self.sensor1_debounce_time:
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.sensor1_triggered = True
|
|
|
|
|
|
self.sensor1_last_time = current_time
|
2025-08-15 14:03:07 +08:00
|
|
|
|
# 1.停止包装机皮带电机:关闭 conveyor1
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.close(conveyor1=True)
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.delay_conveyor)
|
|
|
|
|
|
# 2.推板开启:推出去动作
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.open(pusher=True)
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.delay_pusher)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.close(pusher=True)
|
2025-09-28 09:48:12 +08:00
|
|
|
|
# 推板推出后重新启动电机时间传送带1延时5秒
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.delay_after_pusher)
|
2025-09-28 09:48:12 +08:00
|
|
|
|
# 4.推板关闭:推板收回来动作
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.open(pusher1=True)
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.delay_pusher)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.close(pusher1=True)
|
2025-09-28 09:48:12 +08:00
|
|
|
|
# 3.重新开启包装机皮带电机: 开启conveyor1
|
|
|
|
|
|
time.sleep(self.delay_conveyor)
|
|
|
|
|
|
self.open(conveyor1=True)
|
|
|
|
|
|
|
2025-08-15 12:08:30 +08:00
|
|
|
|
time.sleep(1)
|
|
|
|
|
|
# 5. 状态检查(可选)
|
2025-11-08 20:38:55 +08:00
|
|
|
|
# status = self.get_all_device_status()
|
|
|
|
|
|
# if status.get('conveyor1') and not status.get('pusher'):
|
|
|
|
|
|
# print("流程完成1:皮带运行中,推板已收回")
|
|
|
|
|
|
# else:
|
|
|
|
|
|
# print("状态异常,请检查设备")
|
2025-08-15 12:08:30 +08:00
|
|
|
|
# 流程结束,重置触发标志
|
|
|
|
|
|
self.sensor1_triggered = False
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.sensor1_loop_delay)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
except Exception as e:
|
|
|
|
|
|
print(f"SENSOR1 处理错误: {e}")
|
2025-11-08 20:38:55 +08:00
|
|
|
|
self.log_signal.emit(logging.ERROR,f"SENSOR1 处理错误: {e}")
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.sensor1_triggered = False
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.sensor1_error_delay)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
|
|
|
|
|
|
def handle_sensor2(self):
|
2025-09-28 09:48:12 +08:00
|
|
|
|
_is_pause_close=True
|
|
|
|
|
|
#是否料袋尾部(有信号--》无信号)
|
|
|
|
|
|
_is_signal=False
|
2025-08-15 12:08:30 +08:00
|
|
|
|
while self._running:
|
2025-09-28 09:48:12 +08:00
|
|
|
|
if self._ispause:
|
|
|
|
|
|
#暂停
|
|
|
|
|
|
if _is_pause_close:
|
|
|
|
|
|
self.close(conveyor2=True)
|
|
|
|
|
|
self.motor_stopped_by_sensor2 = True
|
|
|
|
|
|
# self.sensor2_ready = True #初始值
|
|
|
|
|
|
_is_pause_close=False
|
|
|
|
|
|
|
|
|
|
|
|
time.sleep(self.sensor2_error_delay)
|
|
|
|
|
|
continue
|
|
|
|
|
|
#开启线程
|
|
|
|
|
|
_is_pause_close=True
|
|
|
|
|
|
|
2025-08-15 12:08:30 +08:00
|
|
|
|
try:
|
2026-01-16 15:21:54 +08:00
|
|
|
|
# if _is_signal or self.is_valid_sensor_status_1(self.SENSOR2):
|
|
|
|
|
|
#motor_stopped_by_sensor2=False(在滚动的时候)才去检测信号,否则如果后面的料子
|
|
|
|
|
|
#有信号了,不会在FPhoto后开滚筒
|
|
|
|
|
|
if (not self.motor_stopped_by_sensor2) and (_is_signal or self.is_valid_sensor_stable(self.SENSOR2)):
|
2025-09-28 09:48:12 +08:00
|
|
|
|
#检测到信号,如果之前是没有信号,关闭滚筒
|
2026-01-16 15:21:54 +08:00
|
|
|
|
#print('检查到sensor2信号')
|
2025-09-28 09:48:12 +08:00
|
|
|
|
if _is_signal and self.is_valid_sensor2_status_lost(self.SENSOR2):
|
2026-01-16 15:21:54 +08:00
|
|
|
|
self.log_signal.emit(logging.INFO,"检查到sensor2信号消失")
|
|
|
|
|
|
if self.is_drop_35:
|
|
|
|
|
|
time.sleep(3.5)
|
|
|
|
|
|
self.open(conveyor2_reverse=True)
|
|
|
|
|
|
time.sleep(2.5)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.close(conveyor2=True)
|
2025-09-28 09:48:12 +08:00
|
|
|
|
#滚筒关闭标志
|
2025-08-15 14:03:07 +08:00
|
|
|
|
self.motor_stopped_by_sensor2 = True
|
2025-09-28 09:48:12 +08:00
|
|
|
|
# 发送信号通知机器人取走物品
|
|
|
|
|
|
self.take_robot_signal.emit()
|
|
|
|
|
|
_is_signal=False
|
2025-11-12 07:11:09 +08:00
|
|
|
|
self.sensor2_ready=False #打开滚洞标识,FPhoto控制打开
|
2025-11-08 20:38:55 +08:00
|
|
|
|
else:
|
|
|
|
|
|
if self.sensor2_ready:
|
|
|
|
|
|
#只有在FPhoto处才有效
|
2025-11-12 07:11:09 +08:00
|
|
|
|
_is_signal=True
|
2026-01-16 15:21:54 +08:00
|
|
|
|
# if self.motor_stopped_by_sensor2:
|
|
|
|
|
|
# self.log_signal.emit(logging.INFO,"开滚筒2")
|
|
|
|
|
|
# print('开滚筒2开滚筒2开滚筒2开滚筒2')
|
|
|
|
|
|
# self.open(conveyor2=True)
|
|
|
|
|
|
# self.motor_stopped_by_sensor2 = False
|
2025-11-12 07:11:09 +08:00
|
|
|
|
|
2026-01-16 15:21:54 +08:00
|
|
|
|
time.sleep(0.01)
|
2025-09-28 09:48:12 +08:00
|
|
|
|
continue
|
|
|
|
|
|
elif self.sensor2_ready:
|
|
|
|
|
|
#sensor2_ready:通过Feeding:FPhoto处控制是否启动
|
|
|
|
|
|
if self.motor_stopped_by_sensor2:
|
2026-01-16 15:21:54 +08:00
|
|
|
|
self.log_signal.emit(logging.INFO,"开滚筒1")
|
|
|
|
|
|
print('开滚筒1开滚筒1开滚筒1开滚筒1')
|
2025-08-15 12:08:30 +08:00
|
|
|
|
self.open(conveyor2=True)
|
|
|
|
|
|
self.motor_stopped_by_sensor2 = False
|
2025-09-28 09:48:12 +08:00
|
|
|
|
|
2026-01-16 15:21:54 +08:00
|
|
|
|
time.sleep(0.5)
|
2025-08-15 12:08:30 +08:00
|
|
|
|
except Exception as e:
|
2025-08-15 14:03:07 +08:00
|
|
|
|
print(f"SENSOR2 处理错误: {e}")
|
2025-11-08 20:38:55 +08:00
|
|
|
|
self.log_signal.emit(logging.ERROR,f"SENSOR2 处理错误: {e}")
|
2025-08-15 14:03:07 +08:00
|
|
|
|
time.sleep(self.sensor2_error_delay)
|
2025-09-10 09:16:57 +08:00
|
|
|
|
|
2025-09-28 09:48:12 +08:00
|
|
|
|
def pause_start_sensor(self,is_pause):
|
|
|
|
|
|
"""
|
|
|
|
|
|
暂停或开启传感器线程
|
|
|
|
|
|
is_pause:True是,False否
|
|
|
|
|
|
"""
|
|
|
|
|
|
self._ispause = is_pause
|
2025-11-12 07:11:09 +08:00
|
|
|
|
|
|
|
|
|
|
if is_pause:
|
|
|
|
|
|
"""暂停皮带"""
|
|
|
|
|
|
self.close(belt=True)
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else:
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"""开启皮带"""
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self.open(belt=True)
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2025-09-28 09:48:12 +08:00
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2026-01-16 15:21:54 +08:00
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def set_drop_35(self,is_drop_35):
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"""
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设置是否是35码
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is_drop_35:True是,False否
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"""
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self.is_drop_35=is_drop_35
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2025-11-08 20:38:55 +08:00
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2025-09-10 09:16:57 +08:00
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def stop_sensor(self,sensor1_thread,sensor2_thread):
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if not self._running:
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print("线程未在运行")
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return
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print("停止传感器线程")
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self._running = False
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if sensor1_thread and sensor1_thread.is_alive():
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sensor1_thread.join()
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if sensor2_thread and sensor2_thread.is_alive():
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sensor2_thread.join()
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print("传感器线程已终止。")
|
2025-11-08 20:38:55 +08:00
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|
|
def handle_emergency_pressed(self):
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"处理急停按钮信号状态线程"
|
2026-01-16 15:21:54 +08:00
|
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|
|
#print('检查急停按钮状态1')
|
2025-11-12 07:11:09 +08:00
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|
2025-11-08 20:38:55 +08:00
|
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|
|
while self._running:
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|
try:
|
2026-01-16 15:21:54 +08:00
|
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|
|
#print('检查急停按钮状态')
|
2025-11-08 20:38:55 +08:00
|
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|
|
loc_is_pressed =self.get_emergency_is_pressed()
|
2026-01-16 15:21:54 +08:00
|
|
|
|
if loc_is_pressed is None:
|
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|
|
time.sleep(0.5)
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|
|
|
|
|
continue
|
2025-11-08 20:38:55 +08:00
|
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|
|
if loc_is_pressed:
|
2025-11-12 07:11:09 +08:00
|
|
|
|
# 处理急停按钮信号状态
|
|
|
|
|
|
if not self.emergency_is_pressed:
|
|
|
|
|
|
print('急停按钮被按下')
|
|
|
|
|
|
self.log_signal.emit(logging.INFO,f"急停按钮被按下")
|
2025-11-08 20:38:55 +08:00
|
|
|
|
self.emergency_is_pressed=True
|
|
|
|
|
|
self.emergency_signal.emit(True)
|
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|
|
|
|
else:
|
2026-01-16 15:21:54 +08:00
|
|
|
|
#print('急停按钮未被按下')
|
2025-11-08 20:38:55 +08:00
|
|
|
|
self.emergency_is_pressed=False
|
|
|
|
|
|
self.emergency_signal.emit(False)
|
|
|
|
|
|
time.sleep(0.5)
|
|
|
|
|
|
except Exception as e:
|
|
|
|
|
|
print(f"急停 处理错误: {e}")
|
|
|
|
|
|
self.log_signal.emit(logging.ERROR,f"急停线程 处理错误: {e}")
|
2026-01-16 15:21:54 +08:00
|
|
|
|
time.sleep(1)
|